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Manuals and User Guides for Benchmark BMK 2000. We have
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Benchmark BMK 2000 manual available for free PDF download: User Manual
Benchmark BMK 2000 User Manual (180 pages)
Brand:
Benchmark
| Category:
Boiler
| Size: 9.25 MB
Table of Contents
Table of Contents
3
Foreword
7
Chapter 1. Safety Precautions
11
Warnings & Cautions
11
Emergency Shutdown
12
Prolonged Shutdown
12
Chapter 2. Installation
15
Introduction
15
Receiving the Unit
15
Unpacking
15
Site Preparation
16
Installation Clearances
16
Setting the Unit
17
Supply and Return Piping
19
Pressure Relief Valve Installation
19
Condensate Drain & Piping
20
Condensate Trap Installation
21
Gas Supply Piping
22
Gas Supply Specifications
22
Manual Gas Shutoff Valve
22
External Gas Supply Regulator
23
Ac Electrical Power Wiring
24
Electrical Power Requirements
25
Field Control Wiring
26
Outdoor Air in (OUT) & Air Sensor Common (COM)
27
COMBUSTION AIR Terminal
28
O 2 Sensor (O2+ & O2-)
28
Spark Signal (Flw+ & Flw-)
28
Analog in (+ & -)
28
PWM) in (BMS+ & BMS-)
28
Shield (SHLD & SHLD)
28
Analog Output (+ & -)
28
Comm (+, GND, & -)
29
Comm (Txd & Rxd)
29
Vfd/Blower (0-10 & AGND)
29
Interlocks
29
Fault Relay (NC, COM, & NO)
30
Auxiliary Relay Contacts (NC, COM, & NO)
30
Flue Gas Vent Installation
30
Combustion Air
30
Combustion from Outside the Building
31
Combustion Air from Inside the Building
31
Ducted Combustion Air
31
Chapter 3. Operation
33
Introduction
33
Control Panel Description
33
Control Panel Menus
37
Menu Processing Procedure
37
Operating Menu
39
Setup Menu
39
Configuration Menu
40
Tuning Menu
42
Combustion Cal Menu
43
Start Sequence
43
Start/Stop Levels
47
Chapter 4. Initial Start-Up
49
Initial Start-Up Requirements
49
Tools and Instrumentation for Combustion Calibration
49
Required Tools & Instrumentation
50
Installing Gas Supply Manometer
50
Accessing the Analyzer Probe Port
51
Natural Gas Combustion Calibration
52
BMK 1500 Natural Gas Combustion Calibration
52
BMK 2000 Natural Gas Combustion Calibration
56
Reassembly
58
Over-Temperature Limit Switches
59
Digital Alarm Switch Checks and Adjustments
59
Chapter 5. Mode of Operation
61
Introduction
61
Indoor/Outdoor Reset Mode
61
Reset Ratio
61
Building Reference Temperature
61
Outdoor Air Temperature Sensor Installation
61
Indoor/Outdoor Startup
61
Constant Setpoint Mode
62
Setting the Setpoint
62
Remote Setpoint Modes
63
Remote Setpoint Field Wiring
63
Remote Setpoint Startup
64
Direct Drive Modes
64
Direct Drive Field Wiring
65
Direct Drive Startup
65
Aerco Control System (Acs)
65
ACS External Field Wiring
65
ACS Setup and Startup
66
Combination Control System (Ccs)
66
Combination Control System Field Wiring
67
Combination Control System Setup and Startup
67
Chapter 6. Safety Device Testing
69
Testing of Safety Devices
69
Low Gas Pressure Fault Test
70
High Gas Pressure Test
71
Low Water Level Fault Test
72
Water Temperature Fault Test
73
Interlock Tests
74
Remote Interlock Test
74
Delayed Interlock Test
74
Flame Fault Tests
75
Air Flow Fault Tests
77
Ssov Proof of Closure Switch
78
Purge Switch Open During Purge
79
Ignition Switch Open During Ignition
80
Safety Pressure Relief Valve Test
81
Chapter 7. Maintenance
83
Maintenance Schedule
83
Igniter-Injector
84
Flame Detector
86
O 2 Sensor
87
Safety Device Testing
87
Burner Assembly Inspection
88
Condensate Drain Trap
92
Air Filter Cleaning & Replacement
93
Shutting the Boiler down for an Extended Period of Time
94
Placing the Boiler Back in Service after a Prolonged Shutdown
94
Chapter 8. Troubleshooting Guide
95
Introduction
95
Additional Faults Without Specific Fault Messages
107
Chapter 9. Rs-232 Communication
109
Introduction
109
Acquiring the Putty Application
109
Running a Command on a Remote Machine Using Putty
110
Communication Setup
111
Menu Processing Utilizing Rs-232 Communication
111
Data Logging
112
Fault Log
112
Operation Time Log
113
Sensor Log
114
Appendix A: Boiler Menu Item Descriptions
115
Appendix B: Startup, Status & Display Messages
121
Appendix C: Sensor Resistance/Voltage Chart
125
Appendix D: Boiler Default Settings
127
Appendix E: Recommended Periodic Testing
129
Appendix F: Indoor/Outdoor Reset Ratio Charts
131
Appendix G: Dimensional and Clearance Drawings
135
Appendix H: Part Drawings
139
Appendix I: Wiring Diagrams
151
Appendix J: Piping Drawings
171
Appendix K: C-More Control Panel Views
177
Appendix L: Recommended Spares
179
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