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1025.3 2008
Belarus 1025.3 2008 Manuals
Manuals and User Guides for Belarus 1025.3 2008. We have
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Belarus 1025.3 2008 manual available for free PDF download: Operation Manual
Belarus 1025.3 2008 Operation Manual (206 pages)
Brand:
Belarus
| Category:
Tractor
| Size: 3 MB
Table of Contents
For the Attention of Operators
3
To Shift the Range
3
To Put in Gear
3
Table of Contents
4
Introduction
5
Accepted Abbreviations and Legend
6
International Symbols
7
Safety Requirements
9
General Directions
9
Precautionary Measures During Maintenance
11
Hygiene Requirements
12
Fire Safety Requirements
12
Technical Data
14
Mass and Dimensions
14
Numbering of Tractor Components
14
Number of Gear Box
16
Number of Transmission
16
Number of FDA
16
Diesel
17
Diesel Fuel Supply System
18
Air Purifier
18
Diesel Cooling System
18
Diesel Lubrication System
18
Clutch
19
Gear Box
19
Steering
22
Front Driving Axle (FDA)
22
Brakes
22
Rear Axle
22
PTO Drive
23
Synchronous Drive
23
Hydraulic Mounting System
23
Power Cylinder
23
Electrical Equipment
24
Pneumatic System Compressor
24
Wheels
24
Controls and Instruments
25
Electrical Tachometer-Speedometer
28
Panel of Tachometer-Speedometer Programming
28
Indicator of Engine Speed
29
Algorithm of I K Programming
31
Combination of Instruments
34
Voltage Indicator
34
Indicator of GB Oil Pressure (6)
35
Indicator of Air Pressure in the Pneumatic System
35
Indicator of Diesel Oil Pressure
35
Easy Start Switch
36
Switch of Windshield Washer
36
Central Light Switch
36
Switch Button of Emergency Light Alarm
36
Under-Steering Wheel Multifunctional Switch
37
Turn Warning
37
Sound Alarm
37
Higher-Lower Light
37
Switch of Cabin Ventilation and Heating
38
Switch of “Long Vehicle” Head Lights
38
Block of Control Lamps
39
Fuses
40
Connecting Elements of the Electrical Equipment
41
Marking of Socket Terminals
41
Gear Box Steering
42
Pedal Interlock Tractors
43
Hydraulic Interlock Tractors
43
Control of RMU Fixing Mechanism
44
Control of FDA Drive
44
Control of Hydraulic Hook Interlock
45
Switching on the Rear Power-Take-Off Shaft
45
Switch of the Standalone PTO Drive Speed
46
Control of the Power Regulator
46
Switch of Power Regulator
47
Adjusting Hand Wheel of the Correction Speed
47
Switch of RMU Operation Modes
47
Control of RMU with Hydraulic Lift
48
Control of the Hydraulic System Pump
48
Control of GB Oil Pump
49
Control of Hydraulic System Distributor
49
Each of Three Levers (1, 2, 3)
49
Changing Position of the Steering Wheel
50
To Change Height of the Steering Wheel
50
Cabin Heater Control
53
Control of Pneumatic System Compressor
54
Start at Normal Conditions
55
Preparation for Start and Diesel Start
55
Preparation of Tractor for Operation
55
Starting at Low Temperatures (+4°С and Below)
56
The Order of Diesel Start
57
Starting off and Movement of Tractor
58
Wheel Brakes
59
Tractor Stop
59
Shutting down the Diesel
59
To Shut down the Diesel
59
Running - in
60
Control of Rear Mounting Unit
62
Tractor Operation with SARG Without Hydraulic Lift
62
Power Control
62
Operation of Tractor Equipped with HMU with Hydraulic Lift
65
Position Control
65
Features of Tractor When Operating Rear PTO Driven Machines
66
General Recommendations
66
Section F GANGING up
70
Tools for Hinging Agricultural Machinery to Tractors
71
Rear Mounting Mechanism
72
Upper Tie-Rod and Braces
73
Depending on Plough Depth and Soil Nature
73
Tools for Hitching Agricultural Machinery to the Tractor
74
Rear Mounting Mechanism NU-2
74
Traction-Coupling Mechanisms
75
TCM-2V (Yoke)
75
TCM-ЗV (Yoke)
76
ТСD-1М (Pendulum)
77
Mounting Procedure
79
Limiting (Telescopic) Ties
80
Partial Interlocking of Telescopic Ties
81
Full Interlock of Ties
81
Partial Interlock (for Ploughing)
82
Full Interlock
82
Partial Interlock
83
Additional Suspension Axles of Lower Mounting Tie-Rods
84
Traction-Coupling Mechanism TCM-3V
86
The Mount Fixing Mechanism in Transport Position
87
Tires
88
General Recommendations for Tire Pressure, Kgf/CM
88
Allowable Combinations of Front and Rear Tires for Tractors
88
Liquid Ballast
89
F21
90
F22
91
Rear Wheels
92
Front Wheels 360/70R24
92
Selecting Wheel Span
92
Doubling of Rear Wheels
93
Doubling of Rear Wheels to Reduce Specific Pressure on Soil
94
Standard Size of Tires in Complete
94
Conditions of Safe Ganging up
95
During Operations with Large Torque
95
Section F. GANGING up
95
Selecting Movement Speed
96
Movement of Tractor on Public Roads
97
Scheduled Maintenance
99
Filling Tanks, Liter
99
Recommended Fuel, Oils, Lubricants, Fluids and Substitutes Thereof
100
Types of Tractors Maintenance
102
Maintenance When Putting Tractor into Operation
103
Lubrication and Scheduled Maintenance Chart
105
Table of Scheduled Maintenance
106
To Lower the Hood
109
Hood (Only for 1025/1025.2)
109
Providing Access to Components for Maintenance
109
Level of Cooling Fluid in Diesel Radiator
110
Oil Level in Hydraulic Assemblies and HS Casings
111
Checking Oil Level in HS Tank
111
Oil Level in Transmission
112
Draining Condensate from Pneumatic System Cylinders
112
Cleaning Filter of Cabin Heating and Ventilation System
112
Servicing Air Purifier DONALDSON
115
Oil Level in FDA Casings
117
Beam-Type FDA
117
Lubricating Bearing of Clutch Shifter
119
Changing Oil in Diesel
122
Turbo Supercharger
122
Meshed Oil GB Filter
123
Joints of HS Hydraulic Cylinder
123
Checking Play of Steering Joints
124
Maintenance No.2 (M-2) after each 500 Hours of Operation
125
Draining Sediment from Diesel Fine Fuel Filter
126
Adjusting Free Travel of Clutch Pedal
127
Play of the Steering Wheel
128
To Adjust Parking Brake
129
Storage Batteries
132
Control of Signals Mixer of Power and Position Adjustment
133
Checking Pneumatic System Manifolds Afor Air Tightness
133
Front Wheels Toe-In
133
Replacing Oil Filter in Hydraulic Assemblies’ and HS Casing
134
Cleaning the Generator
135
Changing Oil in HS Tank (BELARUS 1025.3)
136
Draining Condensate from CAC
136
Checking Tension of Transmission Casings Bolts
137
Checking Diesel Nozzles
138
Checking State of the Braking System.
139
Tightening of Bolts of Cylinder Block Head
139
Outside Bolted Connections
140
Diesel Coarse Fuel Filter
140
Washing Diesel Breathers
141
Diesel Oil Pre-Filter
141
Changing Oil in Transmission
142
Changing Oil in Cases of Wet Brakes
142
Changing Oil on HS and Hydraulic Assemblies’ Case.
143
Changing Oil Filter of HS Tank
143
Changing Oil in Portaltype FDA Cases
144
Lubricating Bearing of Mounting Mechanism Brace
146
Changing Filtering Element of Fine Fuel Filter
146
To Remove Air from the System
147
Section G. MAINTENANCE
147
Diesel Fuel Pump
148
Washing Diesel Cooling System
148
Seasonal Maintenance
149
Combine Seasonal Maintenance with Regular Maintenance Operations
149
Tractor Maintenance under Specific Operation Conditions
150
When Running the Tractor on Rocky Soils and in Highlands
150
Section H. ADJUSTMENTS
151
Installing Speed Sensor
152
Adjusting Speed Sensor
152
Setting Front Wheels Span of Tractor
154
Setting Front Wheels Span of Tractors
155
To Adjust Wheels Span Perform the Following Operations
155
Adjusting Front Wheels’ Toe-In
156
Setting Rear Wheels Span
157
To Adjust Free Travel
158
Adjusting Position of Squeeze Levers
159
To Make Unit Disassembly Sage
160
Control of Rear PTO
160
Adjusting PTO
160
Adjusting FDA Drive Switch
163
Hydrosystem Automatic Control System
164
Adjusting Position Tie-Rod
164
Adjusting Steel Ropes of Hydraulic Lift Control
165
Adjusting Power Sensor
165
Adjusting Power Tie-Rod
165
Adjusting Headlights
168
Checking and Adjusting Pneumatic System Pressure Controller
169
Adjusting Bearings of Tractorborne Beam-Type FDA Reduction Gears
170
Adjusting Drain Valve of Diesel Centrifugal Oil Filter
172
Adjusting By-Pass Valve of Gear Box Oil Filter
172
Diesel Doesn’t Start
173
Diesel Doesn’t Develop Power
173
Diesel Spokes in All Operation Modes
173
Section I. POSSIBLE MALFUNCTIONS and CORRECTION METHODS
173
Exhaust Tube Exudes Blue Smoke
174
Exhaust Tube Exudes White Smoke
174
Oil Pressure on the Warmed up Diesel Is below Allowable Value
175
Turbocharger
175
Clutch Slips
175
Clutch Is Not Fully Engaged
175
Oil in Dry Section of the Clutch Body
176
Gears Are Difficult to Put on
176
Low Pressure in the GB Hydraulic System
176
High Pressure in GB Hydraulic System
176
Insufficient Traction of Front Driving Axle
177
Differential Interlock Doesn’t Function
177
FDA Drive Doesn’t Function in the Automatic Mode
178
Increased Noise and Heating in the Main Gear Zone
178
Noise at Maximum Angle of Wheels Turn
178
Knock in the Pivot During Movement
178
Angular Oscillations of Wheels
179
High Wear and Flaking of Front Wheels’ Tires
179
Increased Force on the Steering Wheel
179
Not Complete Turn of Drive Wheels
180
Increased Play of the Steering Wheel
180
Different Minimal Radii of Tractor Turn to the Left-Right
180
Steering Wheel Rotates Without Driven Wheels Turn
180
The Hinge with an Agricultural Implement Doesn’t Lift
181
No Forced Hinge Lowering
181
Slow Lifting of Hinge with an Agricultural Implement
181
Oil Foaming in the Tank and Splashing through Breather
181
Excessive Oil Heating During System Operation
182
Agricultural Implement Is Not Maintained in Transport Position
182
Hinge with Load Doesn’t Lift, or Its Lift Is Slow
183
SB Electrical Equipment
185
Has Low Charge Degree
185
SB “Boils” and Requires Frequent Topping up of Distilled Water
185
Starter Is Not Actuated and Diesel Crankshaft Doesn’t Turn through
185
After Diesel Start Starter Remains in the Engaged Position
186
Electromagnetic Valve of Diesel Easy Start Doesn’t Operate
186
Generator Noise
186
Warm Air Is Not Supplied Inside Cabin
186
Pneumatic System
187
Too Humid Warm Air Is Fed to Cabin
187
Slow Build-Up of Pressure in the Cylinder
187
Pressure in the Cylinder Drops Fast Upon Diesel Shut down
188
Pressure in the Cylinder Reduces Quickly Upon Pressing Brakes
188
Insufficient Pressure in the Cylinder
188
Compressor Ejects Oil in the Pneumatic System
188
Trailer Brakes Are Released Slowly
189
Trailer Brakes Are Inefficient
189
No Air Supply to Connecting Hose Via Air Bleed off Valve
189
Controller Operates in the Safety Valve Mode
189
Control of DI and FDA
190
Tractor Transportation and Towing
193
While in Transit
193
Diagram of Tractor Fastening
193
Storage Regulations
194
Requirements for Outdoors Longterm Storage
195
Requirements for Short-Term Machines Storage
195
Requirements for Inter-Shift Storage of Machines
195
Preservation
196
Depreservation
196
Represervation
196
Putting Tractor into Operation after Long-Term Storage
197
Safety Requirements in Preservation
197
Tractor J1
197
Tractor Disposal
198
Electrical Diagram
203
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