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BBH SMX55 Safety Controllers Manuals
Manuals and User Guides for BBH SMX55 Safety Controllers. We have
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BBH SMX55 Safety Controllers manual available for free PDF download: Installation Manual
BBH SMX55 Installation Manual (234 pages)
Brand:
BBH
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
4
1 Important Notes
8
Definitions
8
Co-Valid Documents
9
Abbreviations Used
11
2 Safety Regulations
13
Intended Use
13
Use in Regions with UL/CSA Requirements
13
General Safety Regulations
14
Operation and Service
15
Transport/Storage
15
3 Device Types
16
Module Overview
18
Characteristic Data of Device
19
Basic Modules
19
SMX10/10A/10R/10AR (/2, /4X, /X )
19
SMX11(/2, /4X, /X )
23
SMX11-2(/2, /4X, /X )
27
Smx12/12A
31
Smx12-2/12-2A
35
Central Expansion Modules
39
Smx31/31R/31R-4(/2)
39
Decentralized Expansion Modules
42
SMX32-X/2/D, SMX32-Xr/2/D
42
Communication Interface
45
Smx5X
45
Smx1X/4X
47
Optional Universal Communication Interface
49
Encoder Specifications
51
Derating Outputs
52
Identification
52
Type Plate
52
Type Plate Smxgen2 (/2)
53
Scope of Delivery
54
4 Safety Related Characteristics
55
General Design, Safety Related Architecture and Characteristic Data
55
Safety Related Characteristic Data and Wiring for the Connected Sensors
57
Digital Sensors
57
Characteristics of Sensors / Input Elements
57
DC Digital Sensors/Inputs
58
Classification of Digital Inputs
61
Exemplary Connections of Digital Sensors
63
Overview of Achievable PI for Digital Safety Inputs
68
Sensors for Speed And/Or Position Detection
70
General Safety Related Structure of the Sensor Interface for Position And/Or Speed
70
General Diagnostic Measures for Encoder Interface
71
Encoder Types and Their Combination, Diagnostic Data
72
Specific Diagnostic Measures with Regard to the Encoder Type Used
74
Safety Relevant Cut-Off Thresholds Encoder Systems for Position and Speed Detection
75
Safety Related Assessment of Encoder Types or There Combination
78
Analog Sensors
80
Exemplary Connection of Analog Sensors
81
Safety Related Characteristic Data and Wiring of the Outputs
82
Characteristic of the Output Elements
82
Diagnoses in the Cut-Off Circuit
83
Diagnostic Functions
83
Overview DC with Respect to the Chosen Diagnostics Functions
84
Permissible Capacitive and Inductive Load at Safe Outputs
85
Digital Outputs
86
Characteristic Data of the Basic Outputs
86
Wiring Examples Basic Outputs
88
Digital Outputs I/O's (Iqqx)
95
Classification of the I/O's (Iqqx) When Used as Output
95
Wiring Examples for Safe Digital Outputs I/O's I/O's (Iqqx)
96
Overview of Achievable PI for Digital Safety Outputs
101
5 Connection and Installation
103
General Notes on Installation
103
Installation and Assembly of the SMX Module
105
Installation of Backplane Bus System
105
Arrangement Examples
106
SMX11 + SMX11 + SMX11 + Smx5X
106
SMX12 + SMX11 + Smx5X
106
Assembling the Modules
107
Assembly on C-Rail
107
Assembly on Backplane Bus
108
Installation und Konfiguration von Master <-> Master (SMMC) und Master <-> Slave (SDDC)
109
Network Topology
110
Installation I/O-Extension
111
Terminal Assignment
112
Terminal Assignment SMX10
112
Terminal Assignment SMX10R
114
Terminal Assignment SMX10A
116
Terminal Assignment SMX10AR
118
Terminal Assignment SMX11
121
Terminal Assignment SMX11-2
123
Terminal Assignment SMX12
125
Terminal Assignment SMX12A
127
Terminal Assignment SMX12-2
129
Terminal Assignment SMX12-2A
133
Terminal Assignment SMX31
137
Terminal Assignment SMX31R
139
Terminal Assignment SMX31R-4/2
142
Terminal Assignment SMX32-0/2/D
144
Terminal Assignment SMX32-0/2/D
146
Terminal Assignment SMX32-1/2/D
148
Terminal Assignment SMX32-1R/2/D
150
Terminal Assignment Smx5X
153
Terminal Assignment Smx1X/4X
153
External 24 VDC - Voltage Supply
154
Connection of the External Encoder Supply
156
Incremental, HTL, SIN/COS, SSI
156
Resolver
157
Connection of Digital Inputs
158
Connection of Analog Inputs
159
Connection of Position and Speed Sensors
160
General Notes
160
Assignment of Encoder Interface
162
Connection Variants
163
Connection of an Absolute Encoder as Master
163
Connection of an Absolute Encoder as Slave
164
Connecting an Incremental Encoder with TTL-Signal Level
165
Connection of a SIN/COS Encoder
166
Connection of a Resolver as Master
167
Connection of a Resolver as Slave
168
Connection of Proximity Switch Smx1X(/2)
169
Connection of Htl/Proximity Switch SMX11-2/SMX12-2 (/2)
170
Configuration of Measuring Distances
172
General Description of Encoder Configuration
172
Sensor Type
172
Absolute Encoder
172
Incremental Encoder
174
Sinuscosinus Encoder - Standard Mode
174
Sinuscosinus Encoder - High Resolution Mode
174
Proxi - Switch
175
Extended Monitoring Proximity Switch / Proximity Switch
176
HTL - Sensor
177
Resolver
177
6 Response Times of the Smx
178
Response Times in Standard Operation
178
Response Time for FAST_CHANNEL
180
Response Times for Fault Distance Monitoring
180
Reaction Times When Using SMX 31X/32X
182
7 Start-Up
184
Procedure
184
Making Sequences
184
Reset-Function
185
Type of Reset-Functions
185
Reset-Timing
186
Reset-Function
186
Example Reset-Function with Safeguarding against False Utilization
188
LED Display
191
Parameterization
192
Function Test
192
Validation
192
8 Safety Related Examination
193
9 Maintenance
194
Modification / Handling Changes to the Device
194
Exchanging a Module
194
Maintenance Intervals
194
10 Technical Data
195
Environmental Conditions
195
Safety Related Characteristic Data
195
11 Switch Types
196
12 Notes on Designing, Programming, Validating and Testing Safety Related Applications
201
Risk Assessment
201
Required Technical Documents
203
Necessary Steps for Draft, Realization and Testing
204
Phases of the V-Model
205
Specification of Safety Requirements (Structural Schematic)
206
Specification of the Functional Safety System
211
Definition of Safety Functions
211
Required Performance Level (Plr) (Additional Emergency Stop)
211
Example - Specification of Safety Functions in Form of a Table
212
Software Specification
213
Hardware Specification
215
Selection of SRP/CS and Operating Means
215
Beispiel für Vorgabe HW
216
Consideration of Systematic Failures
217
Hard and Software Design
218
Testing of the Hardware Design
218
Iterative Testing of the Achieved Safety Level
218
Verification Software(Program) and Parameters
222
Checking FUP
222
Validation of FUP against AWL and Parameters by Means of Validation Report
224
Performance of the System Test / FIT (Fault Injection Test)
226
Appendix
227
Appendix A - Classification of Switch Types
227
Appendix B - CE-Declaration
230
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