Bauer BG 25 Rotary Drilling Rig Manuals

Bauer BG 25 Rotary Drilling Rig Manuals

Manuals and User Guides for Bauer BG 25 Rotary Drilling Rig. We have 1 Bauer BG 25 Rotary Drilling Rig manual available for free PDF download: Instruction Manual

Bauer BG 25 Instruction Manual

Bauer BG 25 Instruction Manual (183 pages)

Brand: Bauer | Category: Drill | Size: 5.74 MB

Table of Contents

Preface

2
- Table of Contents
  10
About the Manual

15
Nameplates

17
After Sales Service

18
Warranty Terms

19
- Defects Liability Claim
  21
Personalanforderung / Staff Request

22
Registrierung Betreiber und Gerät/ Owner and Equipment Registration

23
1 Description

24
- Equipment Applications
  24
- Components
  27
- Basic Rig / Kelly Equipment
  27
- Components Overview
  27
- Components Description
  28
2 Safety

30
- General Safety Requirements
  30
- Equipment Safety
  30
- Major Hazards
  30
- Safety Devices
  31
- Emergency Stop
  31
- Pilot Control Safety Stick
  31
- Fire Extinguisher
  32
- Medical Box
  32
- Emergency Exit
  32
- Limit Switches
  33
- Fall Protection Equipment
  34
- Stability
  35
- Guidelines for Stability
  35
- Stability for BG 25 # 2254 - Kelly BK 25/394/4/56
  36
- Load Capacity Chart
  36
- Weights / Centres of Gravity - Drilling Distance 3.39 M
  37
- Stability for BG 25 # 2254 - Kelly BK 25/394/4/40
  38
- Load Capacity Chart
  38
- Weights / Centres of Gravity - Drilling Distance 3.39 M
  39
- Permissible Wind Speed
  40
3 Technical Specifications

41
- Dimensions
  41
- Kelly Equipment BK 25/394/4/56
  41
- Kelly Equipment BK 25/394/4/40
  42
- Equipment Specifications
  43
- Rotary Drive Specifications
  45
- Rotary Drive, Constant
  45
- Drilling Specifications
  46
- Kelly Equipment
  46
- Rope Specifications
  47
- Main Rope
  47
- Auxiliary Rope
  48
- Crowd Ropes
  49
- Noise Emission
  50
- Temperature Conditions
  50
- Exposure to Vibration
  51
- Exhaust Gas Emission
  51
4 Controls and Indicators

52
- Cab
  52
- Base Machine Control Console
  53
- Control Panel
  54
- Monitor Unit
  55
5 Operation

56
- Travel
  56
- To Travel and Steer
  56
- Uppercarriage Swing
  57
- Swing Brake
  57
- Swing Control
  58
- Mast Repositioning
  59
- Mast Auto Reset to Vertical
  60
- Mast Repositioning by Manual Control
  61
- To Adjust the Mast Inclination
  61
- To Adjust the Drill Distance
  63
- Mast Prop Control
  64
- Travelling with the Rig
  65
- Travelling over Level Ground
  65
- Travelling up and down Slopes
  66
- With Raised Mast Without Drilling Equipment
  66
- Rotary Drive Control
  67
- Kelly Application (Rotary Drive, Constant)
  67
- Winch Control
  69
- Lifting / Lowering
  69
- To Operate with Freewheel
  71
- Depth Measuring Control
  72
- To Reset the Depth Measuring
  72
- Crowd Control
  73
- Manual Control of the Crowd
  74
- To Use the Main Winch in Combination with Crowd
  75
- Using the Engine Diagnostic System
  76
- Central Lubrication Control
  77
6 Start-Up / Shut-Down

78
- Start-Up
  78
- Initial Start-Up
  78
- Visual Inspection before Starting
  78
- Daily Start-Up
  79
- Starting the Equipment
  79
- Selecting the Engine Operating Mode
  80
- Safety Tests before Starting to Work
  81
- Checking the Emergency STOP
  81
- Checking the Pilot Control Safety Stick
  81
- Checking the End Limiters
  82
- Shut-Down
  83
- Daily Shut-Down
  83
- Shut-Down for a Longer Period
  83
7 Rigging / De-Rigging

84
- Guidelines for Rigging and De-Rigging
  84
- Wax Removal
  85
- Extending the Crawlers
  86
- Mounting the Counterweight
  87
- Mounting the Mast
  90
- Mounting the Trestle
  90
- Assembling the Mast Sections
  91
- Installing the Ropes
  93
- Installing the Main and Auxiliary Ropes
  93
- Installing the Upper Crowd Rope
  94
- Mounting Crowd Stroke Limiters
  95
- Raising the Mast
  96
- Mounting Retaining Clamps
  97
- Assembly of Work Attachments
  98
- Assembly of Kelly Equipment
  99
- Mounting the Rope Swivel
  99
- Mounting the Rotary Drive
  100
- Mounting Kelly Guidance
  101
- Mounting the Kelly
  103
- Mounting Casing Oscillator
  105
- Disassembly of Work Attachments
  106
- Disassembly of Kelly Equipment
  107
- Removing the Kelly
  107
- Removing the Rotary Drive
  107
- Disassembling the Mast
  108
- Removing the Retaining Clamps
  108
- Lowering the Mast
  108
- Removing the Ropes
  109
- Removing the Main and Auxiliary Rope
  109
- Removing the Upper Crowd Rope
  110
- Disassembling the Mast
  111
- Lowering the Trestle
  112
- Removing the Counterweight
  113
- Retracting the Crawlers
  116
8 Transport

117
- Safety Guidelines for Transport
  117
- Measures to Take for Transport
  118
- Driving on / off a Lowloader
  119
- Lifting Points
  120
- Transport Data
  121
- Tying down
  122
9 Maintenance

123
- Safety Guidelines for Maintenance
  123
- Maintenance Intervals
  123
- Maintenance Plan
  124
- Entire Equipment
  124
- Components
  125
- Work Equipment
  128
- Uppercarriage
  129
- Undercarriage
  131
- Optional Equipment
  132
- Lubrication Plan
  133
- Maintenance During Longer Periods of Standstill
  134
- Hydraulic System
  135
- Hose Assemblies
  136
- Hydraulic Cylinders
  137
- Filter Replacement
  138
- Replacing the Line Filters
  138
- Winches
  139
- Checking the Oil Level
  139
- Changing Gear Oil
  140
- Replacing the Upper Crowd Rope
  141
- Wire Rope Accessories
  146
- Rope Swivel
  146
- Rope Hold-Down Rollers
  146
- Rope Fasteners, Thimbles and Sockets
  147
- Rope Sheaves
  148
- Greasing Rope Sheaves
  148
- Checking Rope Sheaves
  149
- Rotary Drive
  150
- Routine Inspection
  150
- Checking the Oil Level
  151
- Main Gear
  151
- Planetary Gears
  152
- Changing the Oil
  153
- Main Gear
  153
- Planetary Gears
  155
- Oil Sampling
  157
- Hollow Shaft Mounting Bolts
  158
- Kelly Driver and Guide Flange
  159
- Checking the Mounting Bolts
  159
- Checking Driver Strips for Wear
  160
- Cardan Joint
  161
- Sledge Sliding Strips
  161
- Greasing the Shaft Seal Ring
  162
- Crawler Track Assemblies
  163
- Routine Inspection
  163
- Crawler Tracks
  164
- To Check the Track Tension
  164
- Adjusting Crawler Track Tension
  165
- Checking Mounting Bolts
  167
- Crawler Drive Gears
  168
- Checking the Oil Level
  168
- Changing the Oil
  168
- Central Lubrication System Maintenance
  169
- Bolted Connections
  170
10 Lubricants / Tables

171
- Lubricants
  171
- General
  171
- Lubricant Table
  172
- Gear Oils, Synthetic - CLP HC
  172
- Gear Oils, Petroleum - ATF
  175
- Hydraulic Oils, Petroleum - HVLP(D)
  176
- Hydraulic Oils, Biodegradable on Synthetic Basis - HVLP HC
  177
- Hydraulic Oils, Biodegradable - HEES - Saturated Esters
  178
- Greases, Petroleum - KP2N
  180
- Bolt Torque Values
  181
- Bolts with Coarse-Pitch Metric Thread
  181
- Bolts with Fine-Pitch Metric Thread
  182
- Conversion Table
  183

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