Bananza B-4000 Manuals

Manuals and User Guides for Bananza B-4000. We have 1 Bananza B-4000 manual available for free PDF download: Installation, Operation & Service Manual

Bananza B-4000 Installation, Operation & Service Manual (186 pages)

Direct, Gas-Fired, Industrial Air Handler

Brand: Bananza | Category: Air Handlers | Size: 12 MB

Table of Contents
5
SECTION 1: Air Handler Safety
9
Description of Operation
9
Inspection and Setup
9
Safety Labels and Their Placement
9
California Proposition 65
10
Label Placement
11
Figure 2: B-650 and B-1000
11
Figure 3: B-2000 and B-3000
12
Figure 4: B-4000 and B-5000
12
Figure 5: B-Series Interior
13
SECTION 2: Installer Responsibility
14
Wall Tag
14
Corrosive Chemicals
14
National Standards and Applicable Codes
15
Required Equipment
15
SECTION 3: Critical Considerations
16
Required Clearances to Combustibles
16
Purge of Supply Duct
17
Hardware
17
SECTION 4: National Standards and Applicable Codes
18
Gas Codes
18
Installation Codes
18
Aircraft Hangars
18
Parking Structures and Repair Garages
19
Electrical
19
Venting
19
High Altitude
19
SECTION 5: Specifications
20
Figure 6: B-350 Upright Model Dimensions
20
Figure 7: B-350 Horizontal Model Dimensions
21
Figure 8: B-650, B-1000, B-2000 and B-3000 Upright Model Dimensions
22
Figure 9: B-650, B-1000, B-2000 and B-3000 Horizontal Model Dimensions
23
Figure 10: B-4000 and B-5000 Upright Model Dimensions
24
Figure 11: B-4000 and B-5000 Horizontal Model Dimensions
25
SECTION 6: Lifting an Air Handler
28
Lifting an Air Handler
28
Figure 12: Lifting a Horizontal Air Handler
28
Figure 13: Lifting an Upright Air Handler (B-350 - B-3000)
29
Figure 14: Lifting an Upright Air Handler, a (B-4000 and B-5000)
30
Figure 15: Lifting an Upright Air Handler, B (B-4000 and B-5000)
30
SECTION 7: Roof Curb
31
Roof Curb Assembly and Installation
31
Air Handler Mounting to Roof Curb
32
Figure 16: Roof Curb Assembly
32
Figure 17: Curb Mounting
33
SECTION 8: Upright Stand Mounting (B-350 - B-3000)
34
Upright Stand Installation
34
Attaching Air Handler to Stand
34
Figure 18: Upright Stand Detail (B-350)
34
Figure 19: Upright Stand Detail (B-650 - B-3000)
34
Figure 20: Upright Stand Mounting Detail
35
SECTION 9: Leg Mounting
36
Leg Mounting
36
Leg Mounting - Horizontal Air Handler (B-350 - B-3000)
36
Figure 21: Leg Mounting Holes (B-350 - B-3000)
36
Leg Mounting - Upright Air Handler (B-4000 and B-5000)
37
Figure 22: Stud Positioning
37
Figure 23: Leg Bolt Detail
37
Figure 24: Leg Mounting (B-4000 and B-5000)
38
Figure 25: Horizontal Air Handler - Leg Pad Location (B-4000 and B-5000)
38
Figure 26: Upright Air Handler - Leg Pad Location (B-4000 and B-5000)
39
SECTION 10: Indoor Suspension Mounting - Horizontal Air Handler
40
Suspension Kit Assembly and Installation
40
Figure 27: Indoor Suspension (B-350)
41
Figure 28: Indoor Suspension (B-650 and B-1000)
42
SECTION 11: Filter Section
43
Filter Section (B-350)
43
Filter Section Assembly (B-650 and B-1000)
44
Filter Section Assembly (B-2000 and B-3000)
48
Filter Section (B-4000 and B-5000)
55
Filter Section Support Assembly
56
Figure 29: Filter Section Support Assembly
57
Figure 30: Filter Section Support (B-4000 and B-5000)
58
Filter Section Installation - Horizontal Air Handlers
59
Filter Section Installation - Upright Air Handlers
59
Figure 31: Filter Section Installation on Horizontal Air Handler (B-650 - B-3000)
59
SECTION 12: Inlet Hood
60
Inlet Hood Assembly (B-350)
60
Figure 32: Inlet Hood Assembly (B-350)
60
Inlet Hood Assembly (B-650 and B-1000)
61
Inlet Hood Assembly (B-2000 and B-3000)
70
Inlet Hood Assembly (B-4000 and B-5000)
81
Inlet Hood Installation
93
Figure 33: Inlet Hood Positioning
93
SECTION 13: Service Platform (B-4000 and B-5000)
94
Service Platform Installation
95
Figure 34: Service Platform Installation
95
SECTION 14: Dampers
96
Discharge Damper
97
Figure 35: Motorized Discharge Damper (B-350 - B-3000)
97
Inlet Damper
98
Figure 36: Motorized Inlet Damper (B-350 - B-1000)
98
Figure 37: Motorized Inlet Damper (B-2000 and B-3000)
99
Figure 38: Motorized Inlet Damper (B-4000 and B-5000)
100
SECTION 15: Discharge Heads and Splash Plates
101
One-Way and Three-Way Discharge Head Installation
101
Figure 39: Three-Way Discharge Head (B-350 - B-3000)
101
Figure 40: One-Way Discharge Head (B-4000 and B-5000)
102
Splash Plate Installation
103
Figure 41: Splash Plate
103
Figure 42: Hole Location (B-350 - B-3000)
104
Figure 43: Hole Location (B-4000 and B-5000)
104
SECTION 16: Duct Considerations
105
Inlet Duct Work
105
Return Duct Work
105
Discharge Duct Work
105
SECTION 17: Gas Piping
106
Gas Manifolds
106
Gas Piping and Pressures
106
Main Gas Regulator Venting
106
Vent Line Installation
106
Figure 44: ANSI/FM/XL-Compliant Manifolds (B-350)
107
Figure 45: ANSI-Compliant Manifold (B-650 - B-3000)
107
Figure 46: FM-Compliant Manifold (B-650 - B-3000)
108
Figure 47: XL Insurance (Former IRI)-Compliant Manifold (B-650 - B-3000)
108
Figure 48: ANSI-Compliant Manifold (B-4000 and B-5000)
109
Figure 49: FM-Compliant Manifold (B-4000 and B-5000)
109
Figure 50: XL Insurance (Former IRI)-Compliant Manifold (B-4000 and B-5000)
110
Gas Piping
111
Pressure Test Ports
111
Line Pressure Test - Leak Testing
111
Figure 51: Plug Tapping (B-350)
111
Figure 52: Plug Tapping (B-650 - B-5000)
111
SECTION 18: Electrical
112
Wiring and Electrical Connections
112
Remote Panel
112
Motor Current Draw
112
Control Current Draw
112
Safety Systems
112
Figure 53: Wiring Diagram Key
114
Figure 54: Basic Remote Wiring Diagram (B-350)
115
Figure 55: Standard Discharge Control Remote (SDC) Wiring Diagram (B-350)
116
Figure 56: Deluxe Temperature Control Remote (DTC) Wiring Diagram (B-350)
117
Figure 57: Basic Remote Wiring Diagram (B-650 - B-5000)
118
Figure 58: Standard Discharge Control Remote (SDC) Wiring Diagram (B-650 - B-5000)
119
Figure 59: Deluxe Temperature Control Remote (DTC) Wiring Diagram (B-650 - B-5000)
120
Figure 60: BMS-Ready Control MUA Style (B-350)
121
Figure 61: BMS-Ready Control MUA/FR Style Units (B-650 - B-5000)
122
Figure 62: BMS-Ready Control am Style Units (B-650 - B-1000)
123
Additional Control Wiring
124
Figure 63: Additional Control Wiring for VAV Style (B-650 and B-1000)
124
Figure 64: Additional Control Wiring for VAV Style (B-2000 - B-5000)
125
Figure 65: BMS-Ready Control for VAV Style (B-650 and B-1000)
126
Figure 66: BMS-Ready Control for VAV Style (B-2000 - B-5000)
127
Figure 67: BMS-Ready Control for VAV Style with Inlet Damper (B-2000 - B-5000)
128
Figure 68: Additional Control Wiring for VAV Style with Inlet Damper (B-2000 - B-5000)
129
Figure 69: am Style for B-650 and B-1000
130
Figure 70: am Style for B-2000 - B-5000
130
Carbon Dioxide Interlocks
131
Control Options
131
Figure 71: CO2 Sensor Interlock for FR and MUA Style
131
Figure 72: CO2 Sensor Interlock for am and VAV Style (B-650 and B-1000)
131
Figure 73: CO2 Sensor Interlock for am and VAV Style (B-2000 - B-5000)
131
Figure 74: CO Sensor Interlock for FR and MUA
132
Figure 75: CO Sensor Interlock for am and VAV
132
Figure 76: CO Sensor Interlock for am and VAV with Photohelic
132
Figure 77: CO Sensor Interlock for am with Building Pressure
132
Optional Exhaust Motor Starters, Variable Frequency Drives
137
Figure 78: J-1000 1 Pot 7.5HP or Less
137
Figure 79: V-1000 1 Pot 10-25HP
137
Figure 80: P7 1 Pot 30HP or more
138
Figure 81: J-1000 VFD 7.5HP or Less with Photohelic
138
Figure 82: V-1000 VFD 10 to 25HP with Photohelic
139
Disconnect Fuse Sizing
140
Figure 83: P7 30HP or more with Photohelic
140
SECTION 19: Sequence of Operation
141
Air Handler Configuration
141
Figure 84: Air Handler Styles
142
HVAC Remote Panels and Panel Options
143
Basic Air Handler Sequence of Operation
145
Figure 85: Selectable Configuration Jumpers
145
Figure 86: S8600 Flame Control (B-350)
146
Figure 87: RM7890 Flame Control (B-650 and B-1000)
147
Figure 88: RM7897 Flame Control (B-2000 - B-5000)
148
SECTION 20: Start-Up Procedures
149
Installation of Recirculating Air Handler
150
Mechanical
150
Figure 89: Sheave Alignment
150
Electrical
151
Airflow
151
Figure 90: Belt Tension
151
Gas Piping and Initial Pressure Settings
152
Figure 91: Honeywell Flame Module
152
Safety Shut off Valve Check
153
Temperature Control System Calibration
154
Figure 92: MR 212 Valve (B-650 - B-5000)
155
Figure 93: M611 Valve (B-350)
156
Figure 94: Regulator (B-350)
156
SECTION 21: Maintenance
157
General
158
Unit Exterior
158
Blower Section
158
Manifold and Controls
161
Burner
161
Figure 95: 6" (15.3 CM) Straight Cast Iron
162
Figure 96: 12" (30.5 CM) Straight Cast Iron
162
Figure 97: 12" (30.5 CM) Tee Cast Iron
162
Optional Equipment
163
SECTION 22: Replacement Parts
164
Figure 98: Control Panel Layouts
164
Figure 99: Power Panel Layout
165
Figure 100: Blower Layout
168
SECTION 23: Troubleshooting
170
Initial Checks
171
Motor and Blower
171
Burner
172
Temperature Controls
173
A1014 Amplifier - Field Checklist
174
A44 Amplifier - Field Service Checklist
176
Section 24: Bananza
179
B-Series Start-Up Procedures
179
SECTION 25: the BANANZA B-Series Warranty
181

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