Baker Hughes FusionPro VSD 0130-0260kVA ESP Manuals

Manuals and User Guides for Baker Hughes FusionPro VSD 0130-0260kVA ESP. We have 1 Baker Hughes FusionPro VSD 0130-0260kVA ESP manual available for free PDF download: Operation And Installation Manual

Baker Hughes FusionPro VSD 0130-0260kVA ESP Operation And Installation Manual (78 pages)

Brand: Baker Hughes | Category: Inverter | Size: 4 MB

Legal Information
2
Third Party Trademarks
2
Table of Contents
4
Introduction
7
Features/Functions and Benefits
8
Safety
9
Safety Recommendation
9
Common Safety Conventions
11
Figure 1: DC Bus Voltage Measurement Locations
11
Fusionpro VSD Safety Labels and Descriptions
12
Figure 2: Danger Label: Shock Hazard
12
Figure 3: Danger Label Arc-Flash
12
Figure 4: Danger Label: "Disconnect Source
13
Figure 5: Electrical Warning Symbol
13
Figure 6: Warning Label: "380~480V Input
13
Figure 7: Warning Label: "Automatic Start
14
Figure 8: Warning Label: "Back-Spin Regeneration
14
Figure 9: Warning Label: "Motor Overload Setting
15
Figure 10: "Warning Label:" High Heater Voltage and Temperature
15
Figure 11: Warning Label: "Short Circuit Current
15
Figure 12: Warning Label: "ZIU Voltage
16
Figure 13: Caution Label: "Capacitor Discharge
16
Figure 14: Notice Label: "Ground
16
Figure 15: Notice Label: "Lifting Points
17
Figure 16: Notice Label: "Strapping
17
Figure 17: Notice Label: "TUV C-US
17
Figure 18: "Notice Label: "TUV T-Mark
17
Figure 19: "Notice Label: "CE Mark
17
Personal Protective Equipment (PPE)
18
Electrical Disconnect Handle with Interlock and Override
18
Figure 20: "Notice Label: "QR Codes
18
Figure 21: "Warning Label: "Ear Protection
18
Shipping and Handling
19
Figure 22: Standard Overhead Lifting Method for Safe Movement of Fusionpro Vsds
19
Safety/Commissioning Checklist
20
Safety Checklist
20
Figure 23: Strapping Details
20
Commissioning Checklist
22
Installation
26
Initial Checks
26
Equipment Placement and Mechanical Installation
26
Figure 24: Typical Site Equipment Placement
26
Electrical Power Installation
27
Service Requirement
27
Grounding and Bonding Requirements
27
Power Wiring Requirements
28
Figure 25: Grounding the Fusionpro Drive and Enclosure
28
Figure 26: Ferrous Gland Plate Wiring Technique
29
Figure 27: VSD 130-260Kva 6 Pulse J-Box
29
Figure 28: VSD 130-260Kva 12 Pulse J-Box
30
Figure 29: VSD 325/390Kva 6 Pulse J-Box
30
Figure 30: VSD 454/520Kva 6 Pulse J-Box
31
Figure 31: VSD 325 Kva 12 Pulse J-Box
31
Figure 32: VSD 390Kva 12 Pulse J-Box
32
Figure 33: VSD 454/520Kva 12 Pulse J-Box
32
Figure 34: VSD 325/390Kva 24 Pulse J-Box
33
Figure 35: VSD 454/520Kva 24 Pulse J-Box
33
Figure 36: Power Wiring Components
34
Control Circuit Installation
35
Control Panel Circuits Available for Customer Use
38
Fusionpro System Controller
40
Figure 37: Control Panel (Rotated 90° Counterclockwise)
40
Figure 38: Fusionpro Drive HMI PCB Assembly (Carrier Interface Board and Single-Board Computer)
41
Control Power Transformer Tap Selection
42
Figure 39: Dual Connector Pinout at P1-A and P1-B
42
Figure 40: CPT Tap Terminals (CPT1 Shown)
43
Moxa Installation
44
Internal Mounting of MOXA Modules
44
Figure 41: 24 VDC Controls (Including E1242-T MOXA) at VSD Customer Interface Panel (Rotated 90
46
Counterclockwise)
46
I/O Wiring
47
MOXA Information
47
Figure 42: Moxa Profiles and Physical Dimensions (Characteristics of I/O Channel Connectors Vary Per Module Type)
49
Figure 43: Other Moxa Module Details
49
Figure 44: Moxa DIN-Rail Module Mounting
51
I/O Channel Jumper Setting
52
Figure 45: Moxa Chassis Grounding
52
Figure 46: Power Wiring for Moxa Modules
52
Down-Hole Sensor Installation
53
Figure 47: Moxa Configuration Jumper Access
53
Figure 48: Moxa Configuration Jumper Positioning
53
Appendix
54
Appendix A: Drive Specifications and Ratings
54
Specifications
54
Figure 50: Zenith Surface PCBA
54
Figure 51: Recommended Cabling Options for Connection from PCBA to Choke
54
Nameplate
55
Appendix B: Model Designation and Variable Torque VSD Ratings
58
Appendix C: Circuit Breakers and Cable Sizing
62
Appendix D: Dimensions and Approximate Weights
65
Appendix E: Sine-Wave Filter (SWF) PWM Operation
66
Setup of Fusionpro Variable Speed Drives with SWF Capability Applied on Electrical Submersible Pumps
66
Swf Pwm System Overview
66
Figure 52: Fusionpro SWF Drive Derate Curve
66
Operation
68
Filter Faults
68
Figure 53: Filter Fault Display
68
Appendix F: Motor Overload Protection
69
Figure 54: Motor Overload Trip Delay Curve
70
Appendix G: Schematics
71
Figure 55: Schematic 500030391 Rev A, SHT-1; Fusionpro 2N4/4N4 System Control and Power
71
Figure 56: Schematic 500030391 Rev A, SHT-2; Fusionpro 2N4/4N4 System Control and Power
72
Figure 57: Schematic 500030391 Rev A, SHT-3; Fusionpro 2N4/4N4 System Control and Power
73
Figure 58: Schematic 500030391 Rev A, SHT-4; Fusionpro 2N4/4N4 System Control and Power
74
Figure 59: Schematic 500030391 Rev A, SHT-5; Fusionpro 2N4/4N4 System Control and Power
75
Figure 60: Schematic 500030391 Rev A, SHT-6; Fusionpro 2N4/4N4 System Control and Power
76
Figure 61: Schematic 500030391 Rev A, SHT-7; Fusionpro 2N4/4N4 System Control and Power
77
Figure 62: Schematic 500030391 Rev A, SHT-8; Fusionpro 2N4/4N4 System Control and Power
78

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Baker Hughes FusionPro VSD 0130-0260kVA ESP Operation And Installation Manual (78 pages)

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