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Manuals and User Guides for Baker AWAIV-12. We have
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Baker AWAIV-12 manual available for free PDF download: User Manual
Baker AWAIV-12 User Manual (142 pages)
Brand:
Baker
| Category:
Measuring Instruments
| Size: 2 MB
Table of Contents
Advanced Winding AWA
1
Note on Software
2
Software License Agreement
2
General Conditions and Covenants
3
Limited Warranty
3
Hardware Warranty Information
4
Trademarks
4
Virus Alert
4
Table of Contents
5
Preface
9
Declaration of Conformity
11
Accessory Interconnection and Use
12
Intended Use of Instrument
12
Intermittent Operation Limits
12
Positioning of Equipment
12
Safety Symbols & Precautions
12
Symbols on Equipment
12
Technical Assistance / Authorized Service Centers
12
Cleaning & Decontamination
13
Environment Conditions
13
Ground the Product
13
Installation Requirements
13
Pollution Degree II
13
Power Requirements
13
Repair Parts
14
Unpacking the Unit
14
Chapter 1: Test Sequence, Voltages & Applicable Standards
15
Recommended Testing Sequence
17
Balance Resistance Test or L-L Resistance
17
Meg-Ohm Test
17
Hipot Test
17
Step Voltage Test
17
Surge Test
18
Recommended Test Voltages - Hipot and Surge Tests
18
Applicable Standards
18
Chapter 2 Principles of Offline Tests
21
Temperature Compensation
23
Principles of Coil Resistance Testing
23
AWAIV-12 Resistance Test
24
Target Corrected Resistance
24
Principles of the Meg-Ohm Test
25
Principles of the Polarization Index (Pi) Test
25
Principles of the Dielectric Absorption (Da) Test
25
Principles of the DC High-Potential (Hipot) Test
26
Principles of the Step Voltage Test
26
Principles of the Surge Test
27
The Error Area Ratio
28
Chapter 3 Instrument Overview & Setup
31
Awaiv-6 & Awaiv-12 (Awa) Startup
33
Printer Configuration
33
Provided Memory Key
33
Chapter 4
35
Software Navigation
35
Database Management
37
Consequences of Not Organizing Data
37
Starting the Software
38
Creating a New Database
38
Opening a Existing Database
38
Multiple Databases
39
The First Time Version 4 Software Is Used
39
Motor Tree
39
Motor ID Field
40
Motor Location Fields
40
Finding Motors
40
The Explore Tab
40
The Motor ID Tab
41
Route Tab
41
Adding a Route
41
Renaming a Route
42
Deleting a Route
42
Editing Motor ID's on an Existing Route
42
Chapter 5 Viewing Data - the Data Tab
43
Viewing Data
45
The Data Tab
45
Data Tab, Nameplate View
45
Adding a New Motor
45
Updating an Existing Motor's Nameplate Information
46
Deleting an Existing Motor from the Database
46
Data Tab, Application View
46
Data Tab, Results Summary
46
Data Tab, Surge Views
47
Data Tab, PI View
47
Data Tab, Step/Ramp-Voltage Test View
48
Chapter 6 Setting up - Tests Tab
49
Tests Tab
51
Test Configuration
51
Temperature/Resistance Test Screen
51
Manually Entered Resistance Measurements
53
Wye Wound Resistance Measurement
54
Delta Wound Resistance Measurement
54
Coil Resistances
54
DC Tests: Meg-Ohm/Pi/Da/ Hipot/Step or Ramp Voltage Test Screen
54
Ramp Voltage Test
55
Step Voltage Test Screen
55
Surge Test Screen
56
Set-Up Test Parameters for Reference Waveform
58
Testing Reference Motor
58
Testing a Production Motor Using Comparison with a Standard Motor
58
Viewing Surge Results
59
Chapter 7 The Trending Tab
61
The Trending Tab
63
Max Delta R% Resistance
63
Insulation Resistance/Meg-Ohm
63
Hipot
64
Relative Humidity
64
Special Software Trending Features
64
Chapter 8 Performing an Example Test
67
Creating a Motor ID
69
Creating a Test ID
70
Configure Temperature/Resistance
71
Configure Meg-Ohm/Pi/Hipot Tests
72
Configure Surge Test
72
Generic Test ID's Versus Specific Test ID's
73
Running an Automatic Test
73
Reviewing Test Results/Data
75
Printing Reports
75
Chapter 9 Data Transfer / Database Maintenance
79
Data Transfer
81
Transferring Motor and Test Result Data
81
Transferring Test ID's
82
Archiving a Database
83
Restoring a Database
83
Converting an Older Database
84
Converting the Data
85
Chapter 10 Typical Winding Faults
87
Overview
89
Determination of a Fault
89
Good, Stable Trace
89
Arcing Turn-To-Turn Short
89
Open Circuit
89
Hard Sort to Ground
90
Solid Turn-To-Turn Short (Fused or Welded Short)
90
Application Notes
90
Rotor Loading (Coupling)
90
Factors Affecting Tester Output
91
Software Fault Messages
93
Resistance Failure Types
93
DC Tests Failure Types
94
Surge Test Failure Types
94
Chapter 11 Applying the AWA
95
Awa Applications
97
Predictive Maintenance
97
Quality Control
97
Motor Troubleshooting
97
Maintenance Testing
97
Single Phase Motors and Two Terminal Devices
99
Form Coils
99
Three Phase Motors
99
Two or more Single Coils
100
Wound Rotor Motors
101
Synchronous Motor/Generator
101
Chiller Motor Testing
102
Field Coils
102
DC Motor/Generators
102
Armatures
102
Span Testing
102
Testing Large AC Stators/Motors
104
Notes and Tips for Large AC Stator/Motors
104
Rotor Loading (Coupling) When Testing Assembled Motors
104
Testing Assembled Motors from the Switchgear
105
Transformers
106
Single Phase Transformers
106
Three Phase Transformers
107
Determination of a Fault
107
Supplement 1 Power Pack Operation
109
Emergency Shut-Off Button
111
Power Pack Set-Up
112
Power Pack Resistance Testing
112
Three-Phase Test Lead Option
112
Output Configuration
112
Operating Position
113
Shipping
113
Power Pack DC Testing (Three-Phase Test Lead Option)
113
Three Phase Motor: Hipot Connections
113
Power Pack Surge Testing (Three Phase Lead Test Option)
114
Nuisance Failures (Surge Test)
114
Power Pack DC Testing (Single Phase Lead Option)
115
Three Phase Motor: Hipot Connections
115
Power Pack Surge Testing (Single Phase Test Lead Option)
116
Combining AWA Host and PP30 Tests
117
Creating a New Motor ID
117
Running the Test
118
220/240 VAC Units
119
Lifting the Instrument
119
Appendix A - AWA Troubleshooting
121
Self Help and Diagnostics
123
Step #1: Basic Information
123
Step #2: Applications or Service Problem
123
Applications: What to Do First
123
Common Application Problems
123
Service: What to Do First
124
Open Condition Display
124
Hipot Display Checks
125
Hipot over Current Trip Check
125
Open Ground Check
125
Limited Output Surge Waveform
125
Proper Storage of Leads/Unit
126
Checking Test Leads for Broken Sections
126
Manual Break Check
126
Overcurrent Trip Test
126
Open Circuit Test to Verify Tester Operation
126
Third Party Software Warning
127
Warranty Return
127
Warranty Return Form
128
Awa Calibration Information
128
Appendix B Software Installation/ Maintenance
129
Navigating through the Software Interface
131
Selecting Items
131
Shading
131
Buttons
131
Text Fields
131
Scroll Bars and Windows® Icons
131
Baker Admin or User Shell
131
Software Installation
132
Desktop Install
132
Appendix C Technical Specifications
133
Accuracy of Measurements - Coil Resistance Test
136
4-Wire Kelvin Method Resistance Test (Use Separate Test Leads)
136
Testing Accuracy - Hipot Measurements
136
Voltage Measurement Accuracy - Surge
137
Index
139
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