Bajaj Auto Legend 00300728 Manuals

Manuals and User Guides for Bajaj Auto Legend 00300728. We have 1 Bajaj Auto Legend 00300728 manual available for free PDF download: Service Station Manual

Bajaj Auto Legend 00300728 Service Station Manual

Bajaj Auto Legend 00300728 Service Station Manual (67 pages)

Brand: Bajaj Auto | Category: Scooter | Size: 3 MB

Table of Contents

Notice
2
Table of Contents
4
Index
4
Chassis Number
5
Engine Number
5
Identification Data
5
- Location of VIN Number
  5
- Engine & Transmission
  6
- Technical Specifications
  6
- Braking
  7
General Information
7
- Running in
  7
- Starting
  7
- Daily Safety Checks
  8
- Fuel Saving Tips
  8
- Good Riding Habits
  8
- Vehicle Condition
  8
Periodic Maintenance Chart
9
- Check & Adjustments to be Carried out During
  10
- Cleaning
  11
- Lubrication
  11
- Periodic Maintenance
  11
Scheduled Maintenance
11
- Air Filter
  12
- Air Filter Cleaning
  12
- Air Filter Removal
  12
- Spark Plug
  12
- Accelerator Grip
  13
- Accelerator Play Adjustment
  13
- Idling Speed Adjustment
  13
- Removal of Wheels
  13
- Brakes
  14
- Front Brake Adjustment
  14
- Rear Brake Adjustment
  14
- Rear Wheel
  14
- Control Cables
  15
- Head Light Bulb Replacement
  15
- Recommended Tire Pressure
  15
- Tires
  15
- Brake/Tail Light, Rear Blinkers Bulb Replacement
  16
- Front Blinker Bulb Replacement
  16
- Head Light Beam Alignment
  16
- Steering
  16
- Battery Maintenance
  17
- Lubrication of Front Suspension
  17
- Non-Use Maintenance
  17
- Oil Strainer Cleaning
  17
- Before Servicing
  18
General Precautions (Dismantling / Assembly )
18
- Tightening Sequence
  18
- Torque
  18
- Electrical Wires
  19
- Inspection
  19
- Replacement Parts
  19
- Service Data
  19
Tightening Torques
20
Tightening Torques
21
Special Tools
22
- Engine Exploded View
  26
- Engine Dismantling
  27
- Removal of Engine from Vehicle
  27
- Cylinder Head Removal :
  28
- Removal of Rear Brake Drum Back Plate
  28
- Cylinder Block Piston Removal
  29
- Magneto Assembly Dismantling
  29
- Removal of Cylinder Head
  29
- Removal of Magneto Rotor
  29
- Clutch Holder
  30
- Gear Shifter Removal
  30
- Removal of Clutch Cover (C'case Cover)
  30
- Removal of Primary Spur Gear
  30
- Special Tools
  30
- Crankcase Joining Nuts
  31
- Dismantling of Sub-Assemblies
  31
- Removal of Oil Strainer
  31
- Spliting of Crankcase Halves
  31
- Crankcase Clutch Side
  32
- Crankcase Cover (Clutch Cover)
  32
- Mainshaft Assly. Dismantling
  32
- Removal of Crankshaft Magneto Side Oil Seal
  32
- Clutch Dismantling
  33
- Engine Assembly
  33
- Kick Shaft Dismantling
  33
- Removal of Rocker Arm Shaft
  33
- Clutch Assembly
  34
- Intermediate Shaft Assembly
  34
- Main Shaft Assembly
  34
- Sequence of Clutch Plate Assly
  34
- Assemble of Oil Pump
  35
- Fitment of Bearing
  35
- Fitment of Oil Seal
  35
- Kick Shaft & Intermediate Shaft Assembly
  35
- Assembly of Crankshaft
  36
- Assembly of Mainshaft
  36
- Damper Ring for Crankshaft
  36
- Nuts for Crankcase
  36
- Bolts & Nuts for Mounting Clutch Cover
  37
- Fitment of Clutch Assly
  37
- Fitment of Magneto Rotor
  37
- Fitment of Primary Spur Gear
  37
- Assembly of Cylinder Block
  38
- Assembly of Oil Strainer
  38
- Fitment of Rear Brake Drum on Mainshaft
  38
- Position of Bush (Oil Seal) on Cylinder Head
  38
- Assembly of Cylinder Head
  39
- Service Data : Engine
  40
Service Data : Engine
41
Dismantling and Assembly : Chassis
42
Service Data : Chassis
51
- Electricals: Maintenance & Checking
  52
- Ignition Timing after Half Throttle
  52
- Ignition Timing below Half Throttle
  52
- Throttle Regulated Ignition Control System
  52
- Checking Procedures
  53
- Control Switches
  53
- Front & Rear Brake Switches
  53
- Steering Cum Ignition Switch
  53
- Battery Charging System
  54
- DC Voltage Regulator
  54
- Fuel Level Gauge (Tank Unit)
  54
- Turn Signal Relay
  54
- Checking of Fuel Tank Unit
  55
- DC Horn
  55
- DC Voltage Measurement
  55
- Tuning of DC Horn
  55
- C.D.I. Unit
  56
- Checking Procedure for Self Starter
  57
- Circuit Diagram for Checking of Starter Motor Operation
  57
- Battery
  58
- Checking the Specific Gravity
  58
- Initial Charging Procedure
  58
- Technical Specification
  58
- Battery Sulphation
  59
- How to Determine Condition of Battery
  59
- Safety
  59
- Trouble Shooting for Starter Motor
  60
- Wiring Diagram
  63
- Incorrect Running
  64
- Knocking
  64
- Starting Trouble
  64
Trouble Shooting Guide
64
- Gear Shifting Not Proper
  65
- Kick Slip
  65
- Poor Braking
  65
- Steering Column
  65

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