User Manuals: B&R 5PC810.BX05-02 Industrial Automation

Manuals and User Guides for B&R 5PC810.BX05-02 Industrial Automation. We have 1 B&R 5PC810.BX05-02 Industrial Automation manual available for free PDF download: User Manual

B&R 5PC810.BX05-02 User Manual

B&R 5PC810.BX05-02 User Manual (428 pages)

With GM45 CPU board

Brand: B&R | Category: Controller | Size: 35 MB

Table of Contents

Table of Contents
3
Chapter 1 General Information

13
- Manual History
  13
- Safety Notices
  15
  - Intended Use
    15
  - Protection against Electrostatic Discharge
    15
    
    Packaging
    15
    
    Guidelines for Proper ESD Handling
    15
  - Policies and Procedures
    15
  - Transport and Storage
    16
  - Installation
    16
  - Operation
    16
    
    Protection against Touching Electrical Parts
    16
    
    Environmental Conditions - Dust, Humidity, Aggressive Gases
    16
    
    Viruses and Dangerous Programs
    16
  - Environmentally Friendly Disposal
    17
    
    Separation of Materials
    17
- Organization of Safety Notices
  18
- Guidelines
  18
- Overview
  19
Chapter 2 Technical Data

22
- Introduction
  22
- Fully Assembled Device
  26
- Individual Components
  65
  - System Units
    65
    
    5Pc810.Sx01-00
    65
    
    5Pc810.Sx02-00
    72
    
    5Pc810.Sx03-00
    79
    
    5Pc810.Sx05-00
    86
  - Bus Units
    93
    
    General Information
    93
    
    Order Data
    94
    
    Technical Data
    94
  - CPU Boards GM45
    96
    
    General Information
    96
    
    Order Data
    96
    
    Technical Data
    96
  - Heat Sink
    98
    
    5Ac801.Hs00-01
    98
  - Main Memory
    99
    
    5Mmddr.XXXX-02
    99
  - Drives
    100
    
    5Ac801.Hddi-00
    100
    
    5Ac801.Hddi-02
    103
    
    5Ac801.Hddi-03
    105
    
    5Ac801.Hddi-04
    108
    
    5Ac801.Ssdi-00
    110
    
    5Ac801.Ssdi-01
    114
    
    5Ac801.Ssdi-02
    117
    
    5Ac801.Ssdi-03
    120
    
    5Ac801.Adas-00
    122
    
    5Ac801.Hdds-00
    123
    
    5Ac801.Dvds-00
    126
    
    5Ac801.Dvrs-00
    129
    
    5Acpci.raic-03
    132
    
    5Acpci.raic-04
    135
    
    5Acpci.raic-05
    137
    
    5Acpci.raic-06
    140
    
    5Mmhdd.0250-00
    143
    
    5Mmhdd.0500-00
    145
    
    5Mmssd.0060-00
    147
    
    5Mmssd.0060-01
    149
    
    5Mmssd.0180-00
    151
  - Fan Kit
    153
    
    5Pc810.Fa01-00
    153
    
    5Pc810.Fa02-01
    154
    
    5Pc810.Fa03-00
    156
    
    5Pc810.Fa05-00
    158
  - AP Link Cards
    159
    
    5Ac801.Sdl0-00
    159
    
    5Ac801.Rdyr-00
    161
  - Ready Relay
    162
    
    5Ac801.Rdyr-01
    162
    
    General Information
    162
    
    Order Data
    162
    
    Pinout
    162
    
    Contents of Delivery
    163
  - Add-On Interfaces (if Option)
    164
    
    General Information
    164
    
    5Ac600.Cani-00
    164
    
    5Ac600.485I-00
    167
Chapter 3 Commissioning

170
- Installation
  170
  - Procedure
    170
  - Important Mounting Information
    170
  - Mounting Orientation
    171
    
    Vertical Mounting Orientation
    171
    
    Horizontal Mounting Orientation
    171
  - Air Circulation Spacing
    172
- Cable Connections
  173
- Grounding Concept
  174
- General Instructions for Performing Temperature Tests
  175
- Connection Examples
  179
  - Selecting the Display Units
    179
  - One Automation Panel 900 Via Onboard DVI
    180
    
    Basic System Requirements
    180
    
    Link Modules
    180
    
    Cables
    180
    
    Possible Automation Panel Units, Resolutions and Segment Lengths
    181
    
    BIOS Settings
    181
  - One Automation Panel 900 Via Onboard SDL
    182
    
    Basic System Requirements
    182
    
    Link Modules
    182
    
    Cables
    182
    
    BIOS Settings
    183
  - One Automation Panel 800 Via Onboard SDL
    184
    
    Basic System Requirements
    184
    
    Cables
    184
    
    BIOS Settings
    185
  - One AP900 and One AP800 Via Onboard SDL
    186
    
    Basic System Requirements
    186
    
    Link Modules
    186
    
    Cables
    186
    
    BIOS Settings
    186
  - Four Automation Panel 900 Units Via Onboard SDL
    187
    
    Basic System Requirements
    187
    
    Link Modules
    187
    
    Cables
    187
    
    BIOS Settings
    188
  - One Automation Panel 900 Via SDL AP Link
    189
    
    Basic System Requirements
    189
    
    Link Modules
    189
    
    Cables
    189
    
    BIOS Settings
    190
  - Four Automation Panel 900 Units Via SDL AP Link
    191
    
    Basic System Requirements
    191
    
    Link Modules
    191
    
    Cables
    191
    
    BIOS Settings
    192
  - Two Automation Panel 900 Units Via Onboard SDL and SDL AP Link
    193
    
    Basic System Requirements
    193
    
    Link Modules
    193
    
    Cables
    193
    
    BIOS Settings
    194
  - Eight Automation Panel 900 Units Via Onboard SDL and SDL AP Link
    195
    
    Basic System Requirements
    195
    
    Link Modules
    195
    
    Cables
    196
    
    BIOS Settings
    197
  - Six AP900 and Two AP800 Units Via Onboard SDL and SDL AP Link
    198
    
    Basic System Requirements
    198
    
    Link Modules
    199
    
    Cables
    199
    
    BIOS Settings
    199
- Connecting Peripheral USB Devices
  200
- Configuration of a SATA RAID Array
  202
  - Create RAID Set
    203
  - Create RAID Set - Striped
    203
  - Create RAID Set - Mirrored
    204
  - Delete RAID Set
    204
  - Rebuild Mirrored Set
    205
  - Resolve Conflicts
    205
  - Low Level Format
    206
- Known Problems / Issues
  207
  - Problems and Properties of the First Production Lot
    207
  - Problems and Properties of Subsequent Production Lots
    207
Chapter 4 Software

208
- BIOS Options
  208
  - General Information
    208
  - BIOS Setup and Boot Procedure
    208
    
    BIOS Setup Keys
    210
  - Main
    211
  - Advanced
    212
    
    ACPI Configuration
    213
    
    PCI Configuration
    214
    
    PCI Express Configuration
    217
    
    Graphics Configuration
    219
    
    CPU Configuration
    221
    
    Chipset Configuration
    222
    
    I/O Interface Configuration
    223
    
    Clock Configuration
    224
    
    IDE Configuration
    224
    
    USB Configuration
    229
    
    Keyboard/Mouse Configuration
    230
    
    CPU Board Monitor
    232
    
    Main Board/Panel Features
    233
  - Boot
    237
  - Security
    238
    
    Hard Disk Security User Password
    239
    
    Hard Disk Security Master Password
    240
  - Power
    240
  - Exit
    242
  - BIOS Default Settings
    243
    
    Main
    243
    
    Advanced
    243
    
    Boot
    247
    
    Security
    247
    
    Power
    247
  - BIOS Error Signals (Beep Codes)
    249
  - Distribution of Resources
    250
    
    RAM Address Assignment
    250
    
    I/O Address Assignments
    250
    
    Interrupt Assignments in PIC Mode
    251
    
    Interrupt Assignments in APIC Mode
    252
- Upgrade Information
  255
  - BIOS Upgrade
    255
    
    Important Information
    255
    
    Procedure with MS-DOS
    256
  - Firmware Upgrade
    258
    
    Procedure
    258
    
    Possible Upgrade Problems and Software Dependencies (for V1.00)
    260
  - Creating an MS-DOS Boot Diskette in Windows XP
    261
  - Creating a Bootable USB Flash Drive for B&R Upgrade Files
    263
    
    Requirements
    263
    
    Procedure
    263
    
    How to Access MS-DOS
    263
  - Creating a Bootable Compactflash Card for B&R Upgrade Files
    264
    
    Requirements
    264
    
    Procedure
    264
    
    How to Access MS-DOS
    264
  - Upgrade Problems
    264
- Microsoft DOS
  265
  - Order Data
    265
  - Known Problems
    265
  - Resolutions and Color Depths
    265
- Windows XP Professional
  266
  - Order Data
    266
  - Overview
    266
  - Installation
    266
    
    Installation on a PCI SATA RAID Controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05
    267
    
    5Acpci.raic-06
    267
    
    For 5PCI Slot Model
    267
  - Drivers
    267
- Windows 7
  268
  - General Information
    268
  - Order Data
    268
  - Overview
    268
  - Installation
    269
    
    Installation on a PCI SATA RAID Controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05
    269
    
    5Acpci.raic-06
    269
    
    For 5PCI Slot Model
    269
  - Special Considerations, Limitations
    269
  - Drivers
    269
- Windows Embedded Standard 2009
  270
  - General Information
    270
  - Order Data
    270
  - Overview
    270
  - Features with WES2009 (Windows Embedded Standard 2009)
    270
  - Installation
    271
  - Drivers
    271
    
    Touch Screen Driver
    271
- Windows Embedded Standard 7
  272
  - General Information
    272
  - Order Data
    272
  - Overview
    272
  - Features with WES7 (Windows Embedded Standard 7)
    272
  - Installation
    273
  - Drivers
    273
    
    Touch Screen Driver
    273
- Automation Runtime
  274
  - General Information
    274
  - Order Data
    274
  - Automation Runtime Windows (Arwin)
    274
  - Automation Runtime Embedded (Aremb)
    274
- R Automation Device Interface (ADI) - Control Center
  275
  - Functions
    275
  - Installation
    276
  - SDL Equalizer Settings
    277
  - UPS Configuration
    278
    
    Installing the UPS Service for the B&R Add-On UPS
    278
    
    Displaying the UPS Default Values
    278
    
    Changing UPS Battery Settings
    279
    
    Updating the UPS Battery Settings
    280
    
    Saving the UPS Battery Settings
    281
    
    Configuring UPS System Settings
    281
    
    Changing Additional UPS Settings
    282
    
    Procedure Following Power Failure
    284
- R Automation Device Interface (ADI) Development Kit
  285
- R Automation Device Interface (ADI) .NET SDK
  287
- R Key Editor
  289
Chapter 5 Standards and Certifications

291
- Standards and Guidelines
  291
  - CE Mark
    291
  - EMC Directive
    291
  - Low-Voltage Directive
    291
- Certifications
  292
  - UL Certification
    292
  - Certifications for Use in Potentially Explosive Environments
    292
    
    UL Haz. Loc. Certifications
    292
    
    ATEX Certification
    292
    
    Requirements for Use in Potentially Explosive Environments
    293
Chapter 6 Accessories

294
- Replacement CMOS Batteries
  294
  - 0Ac201.91 / 4A0006.00-000
    294
    
    General Information
    294
    
    Order Data
    294
    
    Technical Data
    294
- Power Connectors
  296
  - 0Tb103.9X
    296
    
    General Information
    296
    
    Order Data
    296
    
    Technical Data
    296
- Replacement Fan
  297
  - General Information
    297
  - Order Data
    297
- DVI - Monitor Adapter
  298
  - 5Ac900.1000-00
    298
  - General Information
    298
  - Order Data
    298
- Compactflash Cards
  299
  - General Information
    299
    
    Flash Technology
    299
    
    Wear Leveling
    299
    
    ECC Error Correction
    299
    
    Support
    299
    
    Maximum Reliability
    300
  - 5Cfcrd.XXXX-06
    301
    
    General Information
    301
    
    Order Data
    301
    
    Technical Data
    301
    
    Temperature Humidity Diagram
    303
    
    Dimensions
    304
    
    Benchmark
    304
  - 5Cfcrd.XXXX-04
    306
    
    General Information
    306
    
    Order Data
    306
    
    Technical Data
    306
    
    Temperature Humidity Diagram
    308
    
    Dimensions
    309
    
    Benchmark
    309
  - 5Cfcrd.XXXX-03
    311
    
    General Information
    311
    
    Order Data
    311
    
    Technical Data
    311
    
    Temperature Humidity Diagram
    313
    
    Dimensions
    313
  - Known Problems / Issues
    314
- USB Media Drive
  315
  - 5Md900.Usb2-01
    315
    
    General Information
    315
    
    Order Data
    315
    
    Interfaces
    315
    
    Technical Data
    315
    
    Dimensions
    317
    
    Dimensions with
    318
    
    Cutout Installation
    318
    
    Contents of Delivery
    318
    
    Installation
    318
  - 5Md900.Usb2-02
    320
    
    General Information
    320
    
    Order Data
    320
    
    Interfaces
    320
    
    Technical Data
    320
    
    Dimensions
    322
    
    Dimensions with
    323
    
    Cutout Installation
    323
    
    Contents of Delivery
    323
    
    Installation
    323
  - 5A5003.03
    325
    
    General Information
    325
    
    Order Data
    325
    
    Technical Data
    325
    
    Dimensions
    325
    
    Contents of Delivery
    325
    
    Installation
    326
- USB Flash Drives
  327
  - 5Mmusb.2048-00
    327
    
    General Information
    327
    
    Order Data
    327
    
    Technical Data
    327
    
    Temperature Humidity Diagram
    328
  - 5Mmusb.2048-01
    329
    
    General Information
    329
    
    Order Data
    329
    
    Technical Data
    329
    
    Temperature Humidity Diagram
    330
- HMI Drivers & Utilities DVD
  331
  - 5Swhmi.0000-00
    331
    
    General Information
    331
    
    Order Data
    331
    
    Contents (V2.10)
    331
- Uninterruptible Power Supply
  334
  - Features
    334
  - Requirements
    334
  - 5Ac600.Upsi-00
    335
    
    General Information
    335
    
    Order Data
    335
    
    Technical Data
    335
    
    Installation
    335
  - 5Ac600.Upsb-00
    337
    
    General Information
    337
    
    Order Data
    337
    
    Technical Data
    337
    
    Temperature Life Span Diagram up to 20% Battery Capacity
    338
    
    Deep Discharge Cycles
    338
    
    Dimensions
    339
    
    Drilling Template
    339
    
    Mounting Instructions
    339
  - 5Caups.00Xx-00
    340
    
    General Information
    340
    
    Order Data
    340
    
    Technical Data
    340
  - 5Ac600.Upsf-00
    341
    
    General Information
    341
    
    Order Data
    341
  - 5Ac600.Upsf-01
    341
- Line Filter
  342
  - 5Ac804.Mflt-00
    342
    
    General Information
    342
    
    Order Data
    342
    
    Technical Data
    342
    
    Dimensions
    343
    
    Drilling Template
    343
    
    Connecting to the End Device
    343
- PCI Insert Cards
  344
  - 5Acpci.eth1-01
    344
    
    General Information
    344
    
    Order Data
    344
    
    Technical Data
    344
    
    Driver Support
    345
    
    Dimensions
    346
  - 5Acpci.eth3-01
    347
    
    General Information
    347
    
    Order Data
    347
    
    Technical Data
    347
    
    Driver Support
    348
    
    Dimensions
    349
- Cables
  350
  - DVI Cables
    350
    
    5Cadvi.0Xxx-00
    350
  - SDL Cables
    353
    
    5Casdl.0Xxx-00
    353
  - SDL Cables with 45° Connector
    356
    
    5Casdl.0Xxx-01
    356
  - SDL Flex Cables
    359
    
    5Casdl.0Xxx-03
    359
  - SDL Flex Cables with Extender
    363
    
    5Casdl.0Xx0-13
    363
  - USB Cables
    367
    
    5Causb.00Xx-00
    367
  - RS232 Cables
    369
    
    9A0014.XX
    369
  - Internal Supply Cable
    371
    
    5Camsc.0001-00
    371
- HDD Replacement Disk Tray
  372
  - 5Ac801.Fram-00
    372
    
    General Information
    372
    
    Order Data
    372
    
    Technical Data
    372
    
    Dimensions
    373
Chapter 7 Maintenance / Service

374
- Changing the Battery
  374
  - Battery Status Evaluation
    374
  - Procedure
    374
- Replacing a Compactflash Card
  376
- Installing / Exchanging a Slide-In Compact Drive
  377
  - Procedure
    377
- Installing / Exchanging a Slide-In Drive
  378
  - Procedure
    378
- Installing a Slide-In Compact Adapter
  379
  - Procedure
    379
- Installing / Exchanging the Fan Kit
  381
  - Procedure
    381
- Installing the UPS Module
  383
  - Installation Without Installed Add-On Interface Module
    383
    
    APC810 1 Card Slot
    383
    
    APC810 2 and 3 Card Slot
    385
    
    APC810 5 Card Slot
    387
  - Installation with Installed Add-On Interface Module
    389
    
    APC810 1 Card Slot
    389
    
    APC810 2 and 3 Card Slot
    391
    
    APC810 5 Card Slot
    393
- Installing the UPS Fuse Kit on the Battery Unit
  395
  - Procedure
    395
- Mounting the Side Cover
  397
  - APC810 with 1 Card Slot
    397
  - APC810 with 2 and 3 Card Slot
    397
  - APC810 with 5 Card Slot
    398
- AP Link Installation
  399
  - Procedure
    399
- Exchanging a PCI SATA RAID Hard Disk in a RAID 1 System
  400
  - Procedure
    400
- Installing the HDD Replacement Disk Tray
  402
  - Procedure
    402
- Installing the Ready Relay /2 in the Add-On UPS Slot
  403
  - Procedure
    403
Appendix a Maintenance Controller Extended (MTCX)

405
- Temperature Monitoring - Fan Control
  405
- Connecting an External Device to the Mainboard
  407

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