User Manuals: AWH Tanko JX80/70-2 Cleaning Equipment

Manuals and User Guides for AWH Tanko JX80/70-2 Cleaning Equipment. We have 1 AWH Tanko JX80/70-2 Cleaning Equipment manual available for free PDF download: Operating & Installation Instructions Manual

AWH Tanko JX80/70-2 Operating & Installation Instructions Manual (160 pages)

Container Cleaning Device ATEX Jet Cleaner

Brand: AWH | Category: Cleaning Equipment | Size: 4 MB

Table of Contents
3
List of Figures
5
List of Tables
6
Abbreviations and Units
7
Introduction
11
Means of Presentation
11
Explanation of Signal Words
11
Table 1.1-1: Overview of Signal Words
11
Explanation of the Warnings
12
Pictograms and Symbols
14
Warranty and Liability
15
Product Names and Trademarks
15
Related Documents
15
Safety
16
Intended Use
17
Table 2.1-1: Application of TANKO-JX (Equipment Group II) in Ex Atmosphere
18
Table 2.1-2: Permissible Parameters for the Rest State
21
Spare Parts, Replacement Parts and Accessories
23
Duties of the Operating Company
23
Requirements for Personnel
26
Personal Protective Equipment
27
Marking
28
Type Designation
28
Type Plate
28
Marking for Explosion Protection
28
Figure 2.5-1: Type Plate Position
28
Figure 2.5-2: Example of Zone Separation
29
Table 2.5-1: Relationship between Zones and Device Protection Levels (EPL)
29
Table 2.5-2: Classification of Explosion Groups II
30
Table 2.5-3: Classification of Explosion Groups III
30
Table 2.5-4: Temperature Division for Group II G Devices
30
Figure 2.5-3: Example of Type Plate (ATEX)
31
Table 2.5-5: Explanation of Ex Marking - Gas
36
Table 2.5-6: Explanation of Ex Marking - Dust
38
Construction and Function
40
Construction
40
Figure 3.1-1: Basic Construction of the Device
40
Table 3.3-1: Operating Parameters of the Device (Standard)
40
Special Designs
41
Figure 3.1-2: Device Without PC Version B0 (Examples)
41
Figure 3.1-3: Device with Linear Unit (Example)
43
Table 3.1-1: Standards Overview of Process Connections
44
Figure 3.1-4: Device with PC Version B1 (Examples)
46
Figure 3.1-5: Device with PC Version B2 (Example)
46
General Function Description
47
Figure 3.1-6: Downpipe Extension [DPE] (Example)
47
JX Function
49
Technical Data
50
Table 3.3-2: Weight Comparison (Examples)
52
Cleaning Media
53
Transportation and Storage
59
Packaging
60
Transportation
61
Storage
61
Installation
63
Safety Instructions for Installation
63
Installation
69
Interfaces
70
Figure 5.2-1: Device Interfaces
70
Installation Position
71
Figure 5.2-2: Installation Positions of the Device
71
Installing the Device
72
Figure 5.2-3: Nozzle Position Stationary Device
74
Figure 5.2-4: Installation Opening of Mobile Device
75
Connection of the Actuator
76
Direction of Rotation of Cleaning Head
77
Speed Control
77
Commissioning
79
Safety Instructions for Commissioning
79
Functional Check/Trial Run
83
Switch-On Procedure
84
Operation
85
Table 6.4-1: Time-Limited Operation of the Device Without Cleaning Medium
88
Maintenance
90
Safety Instructions for Maintenance
90
Switch-Off Procedure
93
Removal
95
Removing the Device
96
Figure 7.3-1: Nozzle Position Stationary Device
98
Maintenance
99
Maintenance Intervals
102
Figure 7.4-1: Maintenance Points
103
Tools and Tightening Torques
105
Table 7.4-1: Inspection and Maintenance Work
105
Disassembling the Device
107
Figure 7.4-2: Magnetic Coupling
107
Figure 7.4-3: Disassembly Motor Connection AG
108
Figure 7.4-4: Disassembly Axial Ball Bearing
109
Figure 7.4-5: Cleaning Head with Individual Parts (Example TANKO-JX75)
110
Assembling the Device
114
Figure 7.4-6: Adjustment Dimension for Magnet Carrier (Motor Side)
114
Figure 7.4-7: Assembly Axial Ball Bearing
115
Figure 7.4-8: Magnetic Coupling
117
Figure 7.4-9: Cleaning Head with Individual Parts (Example for TANKO-JX75)
118
Figure 7.4-10: Head AG JX70 (Screw Connection with the Downpipe AG)
118
Notes on Cleaning
123
Spare Parts and Customer Service
125
Spare Parts for JX Standard
127
Figure 7.5-1: Downpipe AG with PC (JX75 and JX80)
127
Table 7.5-1: Parts List for Downpipe AG (Standard)
128
Figure 7.5-2: Head AG JX70 (with Thrust Washer)
129
Figure 7.5-3: Head AG JX70 (with Axial Bearing)
129
Figure 7.5-4: Head AG JX70 + Adapter
129
Figure 7.5-5: Head AG JX75 (with Thrust Washer)
130
Figure 7.5-6: Head AG JX75 (with Axial Bearing)
130
Table 7.5-2: Parts List for Head AG Without Nozzle Holder (Standard)
132
Figure 7.5-7: Nozzle Holder AG JX70
133
Figure 7.5-8: Nozzle Holder AG JX75
133
Table 7.5-3: Parts List for Nozzle Holder AG (Standard)
134
Figure 7.5-9: Motor Connection AG JX70
135
Table 7.5-4: Parts List for Motor Connection AG JX70 (Standard)
136
Table 7.5-5: Parts List for Motor Connection AG JX75 and JX80 (Standard)
137
Table 7.5-6: Parts List for DPE AG JX (Standard)
138
Faults
139
Safety Instructions for Troubleshooting
139
Faults and Remedial Action
141
Table 8.2-1: Operating Faults - Cause and Remedy
142
What to Do in Case of an Emergency
143
Decommissioning
144
Disposal
144
Index
146
Annexes
148
Table 9.1-1: Overview of Air Motors
155
Notes
159

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User Manuals: AWH Tanko JX80/70-2 Cleaning Equipment

AWH Tanko JX80/70-2 Operating & Installation Instructions Manual (160 pages)

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