Automationdirect.com GS23-57P5 Manuals

Manuals and User Guides for Automationdirect.com GS23-57P5. We have 1 Automationdirect.com GS23-57P5 manual available for free PDF download: User Manual

Automationdirect.com GS23-57P5 User Manual (659 pages)

Brand: Automationdirect.com | Category: Servo Drives | Size: 51 MB

Warnings and Trademarks
3
Warning
3
Trademarks
3
Avertissement
4
Marques de Commerce
4
Warnings
5
Table of Contents
9
Chapter 1: Getting Started
17
User Manual Overview
18
Overview of this Publication
18
Who Should Read this Manual
18
Supplemental Publications
18
Technical Support
18
Produced
18
Special Symbols
18
Purpose of AC Drives
19
Selecting the Proper Drive Rating
19
Determine Motor Full-Load Amperage (FLA)
19
Determine Motor Overload Requirements
19
Determine Application Type; Constant Torque or Variable Torque
19
Installation Altitude
20
Derating for Altitude
20
Determine Maximum Enclosure Internal Temperature
21
Derate Output Current Based on Carrier Frequency (if Necessary)
23
GS20(X) Variable Torque Carrier Frequency Derating
23
Durapulse GS20 & GS20X AC Drive Environmental Information
25
Storage and Transportation
25
GS20 Environmental Conditions
25
GS20X Environmental Conditions
25
GS20 & GS20X General Specifications
26
Durapulse GS20 AC Drive Specifications
27
120V Class - 1-Phase Model-Specific Specifications
27
230V Class - 1-Phase Model-Specific Specifications
28
230V Class - 3-Phase Model-Specific Specifications
29
460V Class - 3-Phase Model-Specific Specifications
31
460V Class - 3-Phase Model-Specific Specifications
32
575V Class - 3-Phase Model-Specific Specifications
33
Durapulse GS20X AC Drive Specifications
34
230V Class - 1-Phase Model-Specific Specifications
34
230V Class - 3-Phase Model-Specific Specifications
35
Receiving and Inspection
37
Drive Package Contents
37
Model Number Explanation
38
Nameplate Information
38
Chapter 2: Installation and Wiring
39
Drive Models by Frame Size
40
Installation
40
Minimum Clearances and Air Flow
41
GS20 Series Minimum Clearance Distances
41
GS20 Airflow and Power Dissipation
42
GS20X Series Minimum Clearance Distances
43
GS20X Airflow and Power Dissipation
43
Dimensions
44
Circuit Connections - RFI Jumper
54
RFI Jumper Removal
54
Isolating Main Power from Ground
55
Floating Ground System (IT Systems)
56
Asymmetric Ground System (Corner Grounded TN Systems)
56
Circuit Connections - Warnings and Notes
57
Danger
57
Motor Operation Precautions
59
Applicable Codes
60
Wiring Terminal Access
61
Control Terminal Access
61
Main Circuit Wiring Terminals
62
Main Terminal Specifications
62
Wiring Terminal Connector Dimensions - Main-Circuit Terminals
64
Main Terminal Diagrams
66
Main Circuit Wiring Diagrams
69
Control Circuit Wiring Terminals
69
GS20 & GS20X Control Terminal Specifications
69
Terminal Function
71
GS20 & GS20X Control Terminal Block Diagram & Wiring Specifications
72
Control Terminal Wiring Instructions
73
Analog Output
74
Control Circuit Wiring Diagrams
74
Digital Inputs
74
System Wiring Diagram
75
Full I/O Wiring Diagram
76
Chapter 3: Keypad Operation and Quickstart
77
The Durapulse GS20 & GS20X Digital Keypad
78
Keypad Indicator Leds
79
GS20(X) Keypad Operation
80
GS20(X) Keypad Function Examples
80
Main Page
81
Frequency Command Settings
81
Parameter Settings
82
PLC Settings
82
Setting Direction
83
Application Settings
83
Reference Table for Digital LED Character Display
85
Chapter 4: AC Drive Parameters
87
Introduction
89
Video Tutorials
89
Durapulse GS20(X) Parameter Summary
89
Drive Parameters Summary (P00.XX)
89
Basic Parameters Summary (P01
96
Digital Input/Output Parameters Summary (P02.XX)
100
Analog Input/Output Parameters Summary (P03.XX)
106
Multi-Step Speed Parameters Summary (P04.XX)
109
Motor Parameters Summary (P05
110
Protection Parameters Summary (P06
113
Special Parameters Summary (P07
120
High-Function PID Parameters Summary (P08.XX)
123
Communication Parameters Summary (P09.XX)
125
Speed Feedback Control Parameters Summary (P10.XX)
128
Advanced Parameters Summary (P11
130
Macro / User Defined Macro Parameters Summary (P13.XX)
132
Protection Parameters (2) Summary (P14.XX)
134
Durapulse GS20(X) Parameter Details
136
Explanation of Parameter Details Format
136
Group P00.XX Details - Drive Parameters
137
Control Diagrams
146
Group P01.XX Details - Basic Parameters
158
High Starting Torque
161
Group P02.XX Details - Digital Input/Output Parameters
169
Group P03.XX Details - Analog Input/Output Parameters
190
Analog Input Parameter Examples
202
Group P04.XX Details - Multi-Step Speed Parameters
224
Related Parameters
224
Group P05.XX Details - Motor Parameters
226
Group P06.XX Details - Protection Parameters
235
Group P07.XX Details - Special Parameters
260
Group P08.XX Details - High-Function PID Parameters
273
PID Algorithm
273
Group P09.XX Details - Communication Parameters
288
Code Description
289
Address List
295
Exception Response
298
Group P10.XX Details - Speed Feedback Control Parameters
305
Group P11.XX Details - Advanced Parameters
314
Group P13.XX Details - Macro / User Defined Parameters
323
Group P14.XX Details - Protection Parameters (2)
336
Adjustments and Applications
342
FOC Sensorless Vector Mode with Standard Induction Motor (IM) Adjustment Procedure
342
TQC Sensorless Vector Mode Standard Induction Motor (IM) Adjustment Procedure
346
PMSVC Mode with Permanent Magnet Motor (PM) Adjustment Procedure
348
Torque Calculation and Torque Parameter Setup Reference
352
Drive Motor Torque Calculation
352
GS20 Drive - Torque Limit in Speed Mode Detailed Explanation
353
Speed Mode with Torque Limits Via Analog Input
354
GS20 Drive Quick Reference- Alternating between Torque and Speed Mode
355
Chapter 5: Serial Communications
358
Communications Parameters Summary
359
Summary - Serial Communication Parameters
359
Serial Modbus Status Addresses
363
Status Addresses (Read Only)
363
Serial Communications Overview
366
Serial Communications Connectivity
366
Minimum AC Drive Parameter Settings for Serial Communication
366
Common Third-Party Modbus RTU Masters
367
Automationdirect Plcs as Modbus Master
367
Connecting Communication Cables
368
Detailed Serial Modbus Communication Information
370
Data Format
370
Communication Protocol
371
CMD (Command Code) and DATA (Data Characters)
372
Chapter 6: Maintenance and Troubleshooting
376
Maintenance and Inspections
377
Monthly Inspection
377
Annual Inspection
377
Recharge Capacitors (for Drives Not in Service)
378
Recommended Inspection Schedules
379
Troubleshooting
383
Warning Codes
383
Fault Codes
400
Typical AC Drive Problems and Solutions
426
Grease and Dirt Problems
426
Fiber Dust Problem
427
Corrosion Problem
428
Industrial Dust Problem
429
Wiring and Installation Problem
430
Digital Input/Output Terminal Problems
431
Chapter 7: Gsoft2 - Getting Started
432
GS20(X) Drive Configuration Software
433
System Requirements
433
Installation Guide
434
System Requirement Configuration
434
Software Installation
435
Opening Gsoft2 Software Program
437
Software Functions
438
Icon Functions
438
Firmware Upgrade Notes
443
Gsoft2 Help File Note
443
Chapter 8: Gslogic Introduction
445
Purpose of this Chapter
445
For more Detailed Information
445
Gslogic Introduction
445
GS20(X) PLC Summary
446
Introduction
446
Notes on Using Gslogic, the GS20(X) PLC, and the GS20(X) Drive
447
Getting Started
450
Connect to PLC
450
PLC Function
451
Controlling Drive IO with the PLC
452
Installation of Gslogic Programming Software
454
System Requirements
454
About Getting Started
454
Software and Online Help Files
454
Technical Support
454
Installing Gslogic Programming Software
455
Program Writing
457
Connecting Gslogic PC to GS20(X) PLC
457
Basic Ladder Program Example
462
Program Download
464
Program Monitoring
465
GS20(X) Gslogic Program Examples
466
Appendix A: Accessories
469
Fuses/Circuit Breakers
469
Recommended Fuse Specifications for the DC-Side of Common DC-Bus
471
Standard Footprint EMC Filter and Zero Phase Reactor
473
Filter Dimensions
475
High Performance EMI Input Filters
476
EMI Filter Installation
477
General Precaution
477
Recommended Motor Cable Length
478
EMI Filter Installation
478
Line Reactors / Voltage Time Filters
479
Line/Load Reactors Selection Charts
481
Line Reactor Applications and Wiring Connections
482
Multiple Motors
483
Single-Phase Applications
484
Recommended Cable Length
484
Dynamic Braking
486
Choosing and Installing a Braking Resistor
487
EMC Shield & Earthing Plates
488
GS20 EMC Shield Plates
488
GS20X Earthing Plates
492
Capacitive Filter (GS20A-CAPF
495
Conduit Box
497
Conduit Box Installation
499
Disconnect Switch
501
Disconnect Switch Compatibility
501
DSC Series Dimensions
501
Installing the Disconnect Switch
502
Replacement Fan Kit
505
Remote Keypad Mounting
508
DIN Rail Mounting
509
GS20 DIN Rail Installation
510
Mounting Adapter Plate
511
Mounting Adapter Plate Dimensions
512
Mounting Adapter Plate Installation
514
Optional Advanced Keypad
516
GS20(X) Display Screens for GS4-KPD
519
Status Page
519
Exhaust Fan
524
Keypad Fault Codes
527
Keypad Panel Mounting Kit GS4-BZL
528
Appendix B: Optional I/O and Communication Cards
531
Introduction
531
Option Card Installation
531
Removing the Card Slot Cover
531
Option Card Wiring
532
Gs20A-Bps
537
Specifications
537
GS20A-CM-ENETIP and GS20A-CM-EIP2
538
GS20A-CM-ENETIP/EIP2 LED Indicators and Troubleshooting
540
GS20A-CM-ENETIP/EIP2 IP Address and Network Configuration
542
GS20A-CM-ENETIP/EIP2 Common Parameters
543
Modbus TCP or Ethernet/Ip Protocol Selection
544
Modbus TCP Protocol Configuration
545
GS20A-CM-ENETIP/EIP2 Control Words - Modbus Addressing
545
GS20A-CM-ENETIP/EIP2 Status Words - Modbus Addressing
546
Modbus TCP Communication
548
Ethernet/Ip Protocol
549
GS20A-CM-ENETIP/EIP2 Ethernet/Ip I/O Messaging (Implicit Messaging
549
GS20A-CM-ENETIP/EIP2 Explicit Messaging
555
GS20A-CM-ENETIP/EIP2 Ethernet/Ip Basic Registers
559
GS20A-CM-ENETIP/EIP2 Ethernet/Ip Alarm Register
560
Ethernet/Ip Communication Card Register Settings
561
Using Speed Mode as a Control Method
561
Appendix C: Digital and Analog I/O Parameter Maps
564
Introduction
564
GS20(X) Digital Inputs
565
GS20(X) Digital Outputs
566
GS20(X) Analog Common Parameters
567
GS20(X) Analog Input 1 Parameters
567
GS20(X) Analog Input 2 Parameters
568
GS20(X) Analog Output 1 Parameters
570
GS20(X) Frequency Output Parameters
570
Appendix D: Using GS20(X) AC Drives with Automationdirect Plcs
572
Appendix D Overview
572
Sinking/Sourcing Basics
572
GS20(X)-To-PLC I/O Wiring Examples
574
Drive Wired with DC Sinking Inputs (PLC Output Card Is Sourcing
574
Drive Wired with DC Sourcing Inputs (PLC Output Card Is Sinking
574
Drive Wired with DC Sinking Outputs (PLC Input Card Is Sourcing
575
Drive Wired with DC Sourcing Outputs (PLC Input Card Is Sinking
575
Drive Relay Outputs Wired with Sinking PLC Modules
576
Drive Relay Outputs Wired with Sourcing PLC Modules
576
Drive Analog Inputs
577
Analog Input Wired for Voltage and Current
577
Drive Analog Outputs
578
Analog Output Wired for Voltage and Current
578
Drive Frequency Output (High-Speed Pulse Output
579
Communication with GS20(X) Drives
580
Getting Started
580
Default User
581
Serial Modbus Monitoring and Control
582
Ethernet/Ip and Modbus TCP Monitor and Control
587
GS20A-CM-ENETIP/EIP2 Ethernet/Ip I/O Messaging (Implicit Messaging
588
Program Examples Using Automationdirect Plcs
589
Modbus RTU CLICK Program Example
589
Ethernet/Ip Productivity PLC Example
596
Appendix E: Safe Torque off Function
607
Introduction
607
Safe Function Failure Rate
607
Safe Torque off Terminal Function Description
607
Internal STO Circuit Wiring Diagrams
608
Control Loop Wiring
609
STO Parameters
610
Timing Diagram Description
611
Error Code and Troubleshooting Instructions
614
Test and Fault Confirmation
616
Appendix F: PID Control
618
Function of PID Control
619
What Does PID Control Accomplish
619
PID Control Analogy
619
Common Applications for PID Control
620
Definition of PID Loop "Directions
620
Forward-Acting PID Loop (Heating Loop) (Negative-Feedback Loop
620
Reverse-Acting PID Loop (Cooling Loop) (Positive-Feedback Loop
620
PID Control Overview
621
Concept of GS20(X) PID Control & Tuning
622
Proportional Gain (P
622
Integral Time (I
622
Derivative Value (D
623
Proportional Integral Control (PI
623
Proportional Derivative Control (PD
623
Proportional Integral Derivative Control (PID
623
Tuning Example for PID Control
624
Durapulse GS20/GS20-Gs2Mode Parameters Involved in PID Control
626
Appendix G: GS2 to GS20 Conversion
629
Replacement of GS2 Drives with GS20
629
Appendix G: GS2 to GS20 Conversion
630
Step 1: Choosing a Compatible GS20 Model
630
Step 2: Reviewing the Mounting Dimension Differences
631
Step 3: Reviewing the Fusing Guidelines
633
Step 4: Reviewing the Main Power Wiring Specifications
634
Step 5: Reviewing the Control Wiring Specifications
636
Wiring Locations
637
Step 6: Review GS2 Accessories
639
Step 7: Converting Parameter Structure and GS2 Mode (Optional
640
Step 8: Converting Your GS2 Gsoft Parameter File to a GS20 Gsoft2 File
657

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Automationdirect.com GS23-57P5 User Manual (659 pages)

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