Atlas Copco Dynapac V5100TV-E Manuals

Manuals and User Guides for Atlas Copco Dynapac V5100TV-E. We have 1 Atlas Copco Dynapac V5100TV-E manual available for free PDF download: Manual

Atlas Copco Dynapac V5100TV-E Manual (170 pages)

Brand: Atlas Copco | Category: Construction Equipment | Size: 7 MB

Table of Contents
3
Preface
9
General Safety Instructions
10
Laws, Guidelines, Accident Prevention Regulations
10
Safety Signs, Signal Words
11
Danger
11
Warning
11
Caution
11
Note
11
Other Supplementary Information
11
Warnings
12
Prohibitive Symbols
14
Protective Equipment
15
Environmental Protection
16
Fire Prevention
16
Additional Information
17
CE Identification and Declaration of Conformity
18
Guarantee Conditions
18
Residual Risks
19
Sensibly Predictable Incorrect Usage
20
A Correct Use and Application
21
B Description of the Screed
23
Application
23
Assemblies
24
Safety
26
Remaining Risks at the Screed
26
Technical Data
28
Dimensions
28
Weights
28
Adjustment/Equipment Features
29
Compacting System
29
Gas Heater System V 5100
30
Gas Heater System V 6000
30
Electric Heater V 5100 (O)
31
Electric Heater V 6000 (O)
31
Location of Instruction Labels and Type Plates
32
Warning Signs
34
Instructive Symbols, Prohibitive Symbols, Warnzeichen
34
Further Warnings and Operating Instructions
35
Screed Type Plate (7)
36
C Transportation
37
Safety Regulations for Transportation
37
Transporting the Removed Screed
38
Transportation by Crane
39
Transportation by Fork-Lift Truck
39
D Operation
41
Notes Regarding Safety
41
Operation of the Screed
45
Extend/Retract Screed
45
Hydraulic Side Shields (O)
46
2.2 Adjusting the Compacting Elements - Conventional Version
47
Adjusting the Tamper
47
Adjusting the Vibration
47
2.3 Adjusting the Tamper - PLC Version
48
Adjusting the Vibration
48
Additional Headlight Side Shield (O)
49
Switch on and off with Switch (3)
49
Operation of the Gas Heater System with Flame Monitoring
50
Schematic Diagram of the Gas Supply System
50
General Notes on the Gas Heater System
51
Connection and Leak Test
52
Commissioning and Checking the Heater
53
Exchanging the Gas Bottles
54
Screed Heater - Conventional Version
55
Switch Cabinet for Screed Heater
55
Ignition Process
57
Function of the Flame Monitoring System
58
Switching off the Heater
60
Gas Heater Side Shield (O)
60
Screed Heater - PLC Version
61
Switch Cabinet for Screed Heater
61
Operating the Control and Monitoring Unit
63
Ignition Process - PLC Version
66
Function of the Flame Monitoring System
67
Temperature Display, Setting Temperature Level
69
Temperature Setting
69
Energy Saving Mode / "Energy Saving
70
Status and Error Messages
71
Emergency Programme with Sensor Error
72
Switching off the Heater
73
Operating the Electric Heater
74
Switch Cabinet for Screed Heater
74
Operating the Control and Monitoring Unit
76
General Information on the Heating System
79
Energy Saving Mode / "Energy Saving
80
Insulation Monitor
81
Insulation Faults
82
Commissioning and Checking the Heater
83
Temperature Display, Setting Temperature Level
84
Temperature Setting
84
Status and Error Messages
85
Emergency Programme with Sensor Error
86
Switching off the Heater
87
Malfunctions
88
Problems During Paving
88
Malfunctions on the Screed
91
E Set-Up and Modification
93
Notes Regarding Safety
93
Mounting the Screed to the Paver Finisher
94
Mounting the Side Shields
95
Mount Side Shield, Hinged (O)
96
Installation, Hinge
96
Installation, Working Position
97
Transport Position
98
Adjusting the Side Shield Height and Support Angle
100
Mounting the Edge Compactor
100
Mounting the Cut-Off Shoe
101
Fitting the Height Sensing Device
101
Adjusting the Crowning
102
Electrical Connections
103
Electrical Connections Side Board - Screed
104
Connection for the Electric Heater (O)
106
Screed Extension V5100
107
Expansion - Extension Parts
107
Assembly Parts - Extension Parts
108
Extension - Material Guide Plates V5100
109
Assembly Parts - Material Guide Plates
110
Screed Extension V6000
112
Expansion - Extension Parts
112
Assembly Parts - Extension Parts
113
Extension - Material Guide Plate V6000
114
Assembly Parts - Material Guide Plates
115
Adjusting Extendable Parts
117
Setting the Height of the Extendable Parts
117
Adjusting the Approach Angle of the Extendable Parts
118
Extending the Screed
119
Mounting Extension Parts
119
Screed Heater Gas Connections
121
Connect Gas Heater Side Shield (O)
121
Connect Hydraulic Side Shields (O)
122
Screed Heater Electrical Connections
123
Adjusting the Height of the Extension Parts
124
Mounting the Material Guide Plates
125
Material Guide Plate Brace
126
Installing Material Guide Plate Brace
127
Setting the Material Tunnel Compressive Stress
127
Settings
129
Adjusting the Tamper Height
129
Adjusting the Tamper Deflector Plate
130
Adjust Sliding Plates
130
Basic Adjustments
131
Dismantling for Transportation / Special Operating Conditions
133
Walkway - Removable / Hinged
133
F Maintenance
135
Notes Regarding Safety
135
Maintenance Intervals - Screed in General
138
Maintenance Intervals - Gas System
139
Maintenance Intervals - Electric Heating System
140
Lubrication Points
141
Tamper and Vibration Bearings
141
Guide Tubes
142
Other Lubricating and Maintenance Points
144
Checkpoints
145
Guides of the Extendable Parts
145
Adjustment of Guide Tube Play
145
Cleaning the Screed
146
Emptying the Tamper Compartment
146
Removing the Tamper Deflector Plates
147
Checking / Adjusting the Tamper Deflector Plate
148
Cleaning the Screed with High Pressure Cleaners
148
Hydraulic Hoses
149
Marking Hydraulic Hoses / Storage Period, Period of Use
151
Gas System
152
Spark Plugs
153
Adjusting the Ignition Burner
154
Injectors of the Gas Heater System
154
Electric Heating System
155
Check Insulation Monitoring
155
Insulation Faults
156
Adjustment Process When Exchanging Screed Extension Cylinder
157
General Visual Inspection
158
Check that the Bolts and Nuts Fit Firmly
158
Inspection by an Expert
158
Lubricants
159
Grease
159
Electrical Fuses / Relays
160
Conventional Version, Gas Heater
160
Fuses in the Switch Cabinet of the Screed Heater
160
Fuses (A)
161
Relay (B)
161
PLC Version, Gas Heater
162
Fuses in the Switch Cabinet of the Screed Heater
162
Fuses (A)
162
PLC Version, Electric Heater
164
Fuses (A)
164
Fuses in the Control Unit of the Screed Heater
165
Fuses (B)
165
Conventional Version, Electric Heater
166
Fuses in the Terminal Box of the Screed Heater
166
Fuses (A)
166
Fuses in the Control Unit of the Screed Heater
167
Fuses (B)
167

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Atlas Copco Dynapac V5100TV-E Manual (170 pages)

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