Atlas Copco CC524HF Manuals

Manuals and User Guides for Atlas Copco CC524HF. We have 1 Atlas Copco CC524HF manual available for free PDF download: Instruction Manual

Atlas Copco CC524HF Instruction Manual (147 pages)

Engine Cummins QSB 4.5 IIIA/T3

Brand: Atlas Copco | Category: Construction Equipment | Size: 20 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
Safety - General Instructions
15
Safety - When Operating
17
Slopes
17
Driving Near Edges
18
Safety (Optional)
19
Air Conditioning
19
Edge Cutter/Compactor
19
Working Lights - Xenon
20
Special Instructions
21
Standard Lubricants and Other Recommended Oils and Fluids
21
Higher Ambient Temperatures, above +40°C (104°F)
21
Lower Ambient Temperature - Freeze Risk
21
Temperatures
21
High Pressure Cleaning
22
Fire Fighting
22
Roll over Protective Structure (ROPS), ROPS Approved Cab
22
Battery Handling
22
Jump Starting (24V)
23
Technical Specifications
25
Vibrations - Operator Station
25
Noise Level
25
Electrical System
25
Dimensions, Side View
26
Dimensions, Top View
27
Weights and Volumes
28
Working Capacity
28
General
29
Hydraulic System
30
Automatic Climate Control (ACC) (Optional)
30
Tightening Torque
31
Machine Description
33
Diesel Engine
33
Electrical System
33
Propulsion System
33
Brake System
33
Steering System
33
Vibration System
34
Cab
34
Rops
34
Identification
35
Product and Component Plates
35
Product Identification Number on the Frame
35
Machine Plate
36
Explanation of 17PIN Serial Number
36
Engine Plates
37
Safety Decals
37
Decals
39
Location - Decals
39
Info Decals
40
Instruments/Controls
41
Control Panel and Controls
41
Function Descriptions
42
Display Explanations
45
Machine Alarm
49
Main Menu
50
User Settings
51
Machine Settings
52
Service Menu
52
About
54
Operator Help When Starting
54
Operator Help Workmode
54
Instruments and Controls, Cab
55
Function Description of Instruments and Controls in the Cab
56
Using the Cab Controls
57
Defroster
57
Heat
57
Ac/Acc
57
Electrical System
58
Fuse Boxes in Main Switchbox
58
Power in Engine Compartment/Battery Compartment
59
Main Fuse Panel (Cummins)
59
Fuses in Cab
60
Operation
61
Before Starting
61
Master Switch - Switching on
61
Control Panel, Adjustments
61
Operator's Seat - Adjustment
62
Operator's Seat, Comfort - Adjustments
62
Parking Brake
63
Display - Control
63
Interlock
64
Operator Position
65
View
65
Starting
66
Starting the Engine
66
Display When Activating Choice Via the Button Set
67
Alarm Descriptions
68
Driving
69
Operating the Roller
69
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
69
Interlock/Emergency Stop/Parking Brake - Check
71
Pivotal Steering (Optional)
72
Edge Cutting (Optional)
72
Vibration
73
Manual/Automatic Vibration
73
Manual Vibration - Switching on
74
Amplitude/Frequency - Changeover
74
Braking
74
Normal Braking
74
Emergency Braking
75
Switching off
75
Parking
76
Chocking the Drums
76
Master Switch
76
Long-Term Parking
77
Engine
77
Battery
77
Air Cleaner, Exhaust Pipe
77
Watering System
77
Fuel Tank
77
Hydraulic Reservoir
77
Hoods, Tarpaulin
78
Steering Cylinder, Hinges, Etc
78
Miscellaneous
79
Lifting
79
Locking the Articulation
79
Lifting the Roller
80
Lifting the Roller with Jack
80
Unlocking the Articulation
81
Towing/Recovering
81
Short Distance Towing with the Engine Running
82
Short Distance Towing When the Engine Is Inoperative
82
Towing the Roller
83
Trailer Eye
83
Transport
84
Loading CC224-624HF, CC2200-6200
85
Operating Instructions - Summary
87
Preventive Maintenance
89
Acceptance and Delivery Inspection
89
Warranty
89
Maintenance - Lubricants and Symbols
91
Maintenance Symbols
92
Maintenance - Maintenance Schedule
93
Service and Maintenance Points
93
General
94
Every 10 Hours of Operation (Daily)
94
After the FIRST 50 Hours of Operation
94
Every 50 Hours of Operation (Weekly)
95
Every 250/750/1250/1750 Hours of Operation
95
Every 500/1500 Hours of Operation
96
Every 1000 Hours of Operation
97
Every 2000 Hours of Operation
98
Maintenance, 10H
99
Diesel Engine - Check Oil Level
99
Coolant Level - Check
100
Fuel Tank - Refueling
100
Hydraulic Reservoir - Check Fluid Level
101
Water Tank, Std - Filling
101
Sprinkler System/Drum Check
102
Cleaning the Coarse Filter
102
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
103
Emergency Watering (Accessory) - Extra Pump in Pump System
103
Scrapers, Spring-Action Check
104
Scrapers Setting - Adjustment
104
Maintenance - 50H
107
Drum Gear - Checking the Oil Level
107
Fuel Filter - Draining
108
Air Cleaner - Cleaning
108
Maintenance - 250 / 750 / 1250 / 1750H
109
Hydraulic Fluid Cooler Checking - Cleaning
109
Battery - Check Condition
110
Air Conditioning (Optional) - Inspection
110
Air Conditioning (Optional) Drying Filter - Inspection
111
Edge Cutter (Optional) - Lubrication
111
Maintenance - 500 / 1500H
113
Hydraulic Fluid Cooler Checking - Cleaning
113
Air Cleaner
113
Checking - Change the Main Air Filter
113
Backup Filter - Change
114
Air Cleaner - Cleaning
115
Diesel Engine Oil Change
115
Engine
116
Replacing Oil Filter
116
The Engine Fuel Filter - Replacement/Cleaning
117
Drum - Oil Level Inspection - Filling
117
Rubber Elements and Attachment Screws Check
118
Seat Bearing - Lubrication
118
Pivot Bearing (Optional) - Lubrication
119
Edge Cutter (Optional) - Lubrication
119
Maintenance - 1000H
121
Air Cleaner
121
Checking - Change the Main Air Filter
121
Backup Filter - Change
122
Air Cleaner - Cleaning
122
Diesel Engine Oil Change
123
Engine
123
Replacing Oil Filter
123
The Engine Fuel Filter - Replacement/Cleaning
124
Drum - Oil Change
125
Drum Gear - Oil Change
125
Drum Gear - Checking the Oil Level
126
Hydraulic Filter Change
126
Hydraulic Reservoir Cap - Check
127
Rubber Elements and Attachment Screws Check
128
Seat Bearing - Lubrication
128
Steering Axle - Lubrication
129
Pivot Bearing (Optional) - Lubrication
129
Cab
130
Fresh Air Filter - Replacing
130
Air Conditioning (Optional) - Overhaul
130
Air Conditioning (Optional) Drying Filter - Inspection
131
Edge Cutter (Optional) - Lubrication
131
Steering Hitch - Tightening
132
Maintenance - 2000H
133
Air Cleaner
133
Checking - Change the Main Air Filter
133
Backup Filter - Change
134
Air Cleaner - Cleaning
134
Diesel Engine Oil Change
135
Engine
135
Replacing Oil Filter
135
The Engine Fuel Filter - Replacement/Cleaning
136
Fuel Tank - Cleaning
136
Drum - Oil Change
137
Drum Gear - Oil Change
137
Drum Gear - Checking the Oil Level
138
Hydraulic Filter Change
138
Hydraulic Reservoir Cap - Check
139
Hydraulic Reservoir Fluid Change
140
Rubber Elements and Attachment Screws Check
140
Seat Bearing - Lubrication
141
Steering Axle - Lubrication
141
Watering System - Draining
142
Water Tank - Cleaning
142
Steering Joint - Check
143
Steering Hitch - Tightening
143
Pivot Bearing (Optional) - Lubrication
143
Cab
144
Fresh Air Filter - Replacing
144
Air Conditioning (Optional) - Overhaul
144
Air Conditioning (Optional) Drying Filter - Inspection
145
Edge Cutter (Optional) - Lubrication
145
Disposal
146

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Atlas Copco CC524HF Instruction Manual (147 pages)

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