Atlas Copco CA5000D Manuals

Manuals and User Guides for Atlas Copco CA5000D. We have 1 Atlas Copco CA5000D manual available for free PDF download: Instruction Manual

Atlas Copco CA5000D Instruction Manual

Atlas Copco CA5000D Instruction Manual (160 pages)

Brand: Atlas Copco | Category: Construction Equipment | Size: 8 MB

Table of Contents

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Slopes
19
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
- Working Capacity
  30
- General
  32
- Hydraulic System
  33
- Automatic Climate Control (ACC) (Optional)
  33
- Tightening Torque
  34
Machine Description
35
- Diesel Engine
  35
- Electrical System
  35
- Propulsion System/Transmission
  35
- Brake System
  36
- Steering System
  36
- Vibration System
  36
- Cab
  36
- FOPS and ROPS
  36
- Identification
  37
  - Product and Component Plates
    37
  - Product Identification Number on the Frame
    37
  - Machine Plate
    38
  - Explanation of 17PIN Serial Number
    38
  - Engine Plates
    39
- Decals
  40
  - Location - Decals
    40
  - Safety Decals
    41
  - Info Decals
    43
- Instruments/Controls
  44
  - Control Panel and Controls
    44
  - Function Descriptions
    45
  - Warning Indication - Membrane Panel (Keypad)
    48
  - Display Explanations
    48
  - Machine Alarm
    51
  - Dynapac Sub System (DSS)
    52
  - Main Menu
    53
    
    User Settings
    53
    
    Service Menu
    54
    
    About
    55
  - Operator Help When Starting
    56
  - Operator Help Workmode
    56
  - Display When Activating Choice Via the Button Set
    57
  - Instruments and Controls, Cab
    58
  - Function Description of Instruments and Controls in the Cab
    59
  - Using the Cab Controls
    60
    
    Defroster
    60
    
    Heat
    60
    
    Ac/Acc
    60
  - ACC - Control Panel
    61
  - Main Display Screen
    61
  - ACC - Operation Menus
    61
- Electrical System
  63
Operation
67
- Before Starting
  67
  - Master Switch - Switching on
    67
  - Operator's Seat - Adjustment
    67
  - Operator's Seat, Comfort - Adjustments
    68
  - Control Panel, Adjustments
    68
  - Parking Brake
    69
  - Display - Control
    69
  - Interlock
    70
  - Operator Position
    70
  - View
    71
- Starting
  72
  - Starting the Engine
    72
- Driving
  73
- Vibration
  80
- Braking
  82
  - Normal Braking
    82
  - Emergency Braking
    82
  - Switching off
    83
- Parking
  83
  - Chocking the Drums
    83
  - Master Switch
    84
Long-Term Parking
85
- Engine
  85
- Battery
  85
- Air Cleaner, Exhaust Pipe
  85
- Fuel Tank
  85
- Hydraulic Reservoir
  85
- Hoods, Tarpaulin
  85
- Tires (All-Weather)
  86
Miscellaneous
87
- Lifting
  87
  - Locking the Articulation
    87
  - Lifting the Roller
    87
  - Lifting the Roller with Jack
    88
  - Unlocking the Articulation
    88
- Towing/Recovering
  88
- Transport
  91
  - Securing CA5000 for Loading
    92
  - Securing CA5500/6000/6500 for Loading
    94
Operating Instructions - Summary
97
Preventive Maintenance
99
- Acceptance and Delivery Inspection
  99
- Warranty
  99
Maintenance
101
- Lubricants and Symbols
  101
  - Maintenance Symbols
    102
- Maintenance Schedule
  103
  - Service and Maintenance Points
    103
  - General
    103
  - Periodic Service (Service Message) - Optional
    104
  - Every 10 Hours of Operation (Daily)
    105
  - After the FIRST 50 Hours of Operation
    105
  - Every 50 Hours of Operation (Weekly)
    105
  - Every 250 / 750 / 1250 / 1750 Hours of Operation
    106
  - Every 500 / 1500 Hours of Operation
    106
  - Every 1000 Hours of Operation
    107
  - Every 2000 Hours of Operation
    108
  - Every Other Year
    109
- Service - Checklist
  110
Maintenance, 10H
111
- Scrapers - Check, Adjustment
  111
- Scrapers, Pad-Drum
  112
- Scrapers (Heavy Duty), Pad Drum
  112
- Flexible Scrapers (Optional)
  113
- Air Circulation - Check
  113
- Coolant Level - Check
  114
- Diesel Engine Check Oil Level
  114
- Fuel Tank - Filling
  115
- Hydraulic Reservoir - Check Fluid Level
  115
Maintenance - 50H
117
- Hydraulic Filter - Replacement
  117
- Drum Cartridge - Oil Change
  118
- Tires - Air Pressure - Wheel Nuts - Tightening
  119
- Drum Gearbox - Oil Change
  120
- Air Cleaner
  121
- Check Hoses and Connections
  121
Maintenance - 250 / 750 / 1250 / 1750H
123
Radiator - Check/Cleaning
125
Rubber Elements and Fastening Screws - Check
126
Battery - Check Condition
126
Air Conditioning (Optional) - Inspection
127
Automatic Climate Control (Optional) - Inspection
127
Maintenance - 500 / 1500H
129
Drum Cartridge - Checking the Oil Level
129
Air Cleaner
130
Checking - Change the Main Air Filter
130
Backup Filter - Change
130
Air Cleaner - Cleaning
131
Rear Axle Differential - Check Oil Level
132
Rear Axle Planetary Gears - Check Oil Level
132
Drum Gearbox - Checking the Oil Level
133
Radiator - Check/Cleaning
133
Fuel Pre-Filter - Replacement
134
Replacing the Fuel Filter
134
Controls and Moving Joints - Lubrication
135
Diesel Engine - Oil and Filter Change
135
Seat Bearing - Lubrication
136
Maintenance - 1000H
137
Hydraulic Filter - Replacement
137
Drum Cartridge - Checking the Oil Level
138
Air Cleaner
139
Checking - Change the Main Air Filter
139
Backup Filter - Change
140
Air Cleaner - Cleaning
140
Rear Axle Planetary Gear - Oil Change
141
Rear Axle Differential - Oil Change
141
Drum Gearbox - Oil Change
142
Radiator - Check/Cleaning
142
Fuel Pre-Filter - Replacement
143
Replacing the Fuel Filter
143
Diesel Engine - Oil and Filter Change
144
Seat Bearing - Lubrication
145
Hydraulic Reservoir - Draining
145
Fuel Tank - Draining (Optional)
146
Air Conditioning (Optional) Fresh Air Filter - Change
146
Maintenance - 2000H
147
Hydraulic Reservoir - Oil Change
147
Hydraulic Filter - Replacement
148
Drum Cartridge - Oil Change
149
Drum Gearbox - Oil Change
150
Air Cleaner
150
Checking - Change the Main Air Filter
150
Backup Filter - Change
151
Air Cleaner - Cleaning
151
Rear Axle Planetary Gear - Oil Change
152
Rear Axle Differential - Oil Change
153
Radiator - Check/Cleaning
153
Fuel Pre-Filter - Replacement
154
Replacing the Fuel Filter
154
Diesel Engine - Oil and Filter Change
155
Seat Bearing - Lubrication
156
Hydraulic Reservoir - Draining
156
Fuel Tank - Draining (Optional)
157

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