Atlas Copco 912 Manuals

Manuals and User Guides for Atlas Copco 912. We have 1 Atlas Copco 912 manual available for free PDF download: Operation & Maintenance Manual

Atlas Copco 912 Operation & Maintenance Manual (322 pages)

Paver Finisher

Brand: Atlas Copco | Category: Finishers | Size: 11 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Turning Circle
35
Weights (All Weights in T)
36
Capacity Data
37
Travel Drive/Traction Unit
38
Engine EU 3A / Tier 3 (O)
38
Engine EU 3B / Tier 4F (O)
38
Hydraulic System
38
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Identification Points
41
Warning Signs
44
Information Signs
47
CE Marking
49
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
53
Engine Type Plate
54
Standards
55
Continuous Sound Pressure Level F1800W
55
Operating Conditions During Measurement
55
Measuring Point Configuration
55
Vibration Acting on the Entire Body
56
Vibrations Acting on Hands and Arms
56
Electromagnetic Compatibility (EMC)
56
C12.18 Transportation
61
Safety Regulations for Transportation
61
Transportation on Low-Bed Trailers
62
Preparations
62
Securing the Load
64
Prepare the Low Loader
64
Driving Onto the Low-Bed Trailer
65
Lashing Equipment
66
After Transportation
67
Protective Roof (O)
68
Transportation
69
Preparations
69
Driving Mode
71
Loading by Crane
72
Towing
75
Safely Parking the Vehicle
77
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
78
D12.18 Operation
79
Safety Regulations
79
Controls
81
Operating Panel
81
Remote Control
126
D30.18 Mode of Operation
131
Operating Elements on the Paver Finisher
131
Control Elements on the Operator's Control Station
131
Protective Roof (O)
132
Control Platform, Telescoping Seat Consoles
133
Operating Panel
134
Service Brake ("Foot Brake") (O)
134
Seat Console
135
Storage Space
135
Protective Roof (O)
136
Windscreen Wiper
137
Sunshade
137
Holder for the Vandalism Protection Facility
137
Driver's Seat, Type I
138
Driver's Seat, Type II
138
Fuse Box
140
Batteries
141
Main Battery Switch
141
Hopper Transport Safeguard
142
Screed Lock, Mechanical (O)
142
Paving Thickness Indicator
143
Auger Lighting (O)
144
LED Working Light (O)
145
Mechanical Height Adjustment, Auger (O)
146
Sensor Rod / Sensor Rod Extension
147
Manual Separator Fluid Spray (O)
149
Separator Fluid Spraying System (O)
150
Conveyor Limit Switches
151
Ultrasonic Auger Limit Switches
152
(Left and Right) - PLC Version
152
Ultrasonic Auger Limit Switches
153
(Left and Right) - Conventional Version
153
Volt / 12 Volt Sockets (O)
154
Central Lubrication System (O)
155
Pressure Control Valve for Paving Stop with Relief
156
Lane Clearer (O)
157
Screed Eccentric Adjustment
158
Push Roller Crossbar, Adjustable
159
Push Roller Damping
160
Hydraulic (O)
160
Fire Extinguisher (O)
161
First-Aid Kit (O)
161
Rotary Beacon (O)
162
Illuminated Balloon (O)
163
Installation and Operation
164
Maintenance
165
Replacing the Lamp
165
D42.18 Mode of Operation
167
Preparing for Operation
167
Required Devices and Aids
167
Before Starting Work
169
(In the Morning or When Starting Paving)
169
Check List for the Machine Operator
169
Starting the Paver Finisher
172
Before Starting the Paver Finisher
172
Normal" Starting
172
External Starting (Starting Aid)
175
After Starting
178
Observe Indicator Lamps
178
Battery Charge Indicator (2)
178
Error Message (3)
178
Oil Pressure Indicator Lamp for the Diesel Engine (4)
178
Preparation for Transportation
180
Driving and Stopping the Paver Finisher
182
Preparations for Paving
183
Separator Fluid
183
Screed Heater System
183
Direction Marks
184
Loading/Conveying Material
186
Starting for Paving
188
Checks During Paving
189
Paver Function
189
Quality of the Layer
189
Interrupting/Terminating Operation
191
During Breaks in Paving (E.g. Delay Due to Material Trucks)
191
During Longer Breaks
191
(E.g. Lunch Break)
191
When Work Is Finished
193
Malfunctions
194
Error Code Query for Engine
194
Output of Numerical Code
195
Problems During Paving
197
Malfunctions on the Paver Finisher or Screed
199
E10.18 Set-Up and Modification
203
Special Notes on Safety
203
Distribution Auger
205
Height Adjustment
205
Auger Width Extension and Material Shaft with Protective Cover
207
(Optional Equipment)
207
Push Roller Crossbar, Adjustable
208
Hopper Scraper
209
Crossbeam Guide
210
Screed
211
Electrical Connections
211
Limit Switch
213
Auger Limit Switches (Left and Right) - Mount PLC Version
213
Auger Limit Switches (Left and Right) - Mount Conventional Version
214
F10 Maintenance
215
Notes Regarding Safety
215
F21.18 Maintenance Review
217
Maintenance Review
217
F30.18 Maintenance - Conveyor
219
Maintenance - Conveyor
219
Maintenance Intervals
221
Points of Maintenance
222
Chain Tension, Conveyor (1)
222
Conveyor Drive - Drive Chains (2)
224
Conveyor Deflectors / Conveyor
225
Plates (3)
225
F40.18 Maintenance - Auger Assembly
227
Maintenance - Auger Assembly
227
Maintenance Intervals
229
Auger Drive Chains (1)
229
Seals and Sealing Rings (3)
229
Outer Auger Bearing (4)
229
Check Tightening (5)
230
Auger Blade (6)
230
F50.18 Maintenance - Engine Assembly
237
Maintenance - Engine Assembly
237
Maintenance Intervals
239
Points of Maintenance
242
Engine Fuel Tank (1)
242
Engine Lube Oil System (2)
243
Engine Fuel System (3)
245
Engine Air Filter (4)
247
Engine Cooling System (5)
248
Engine Drive Belt (6)
250
F60.18 Maintenance - Hydraulic System
251
Maintenance - Hydraulic System
251
Maintenance Intervals
253
Points of Maintenance
255
Hydraulic Oil Tank (1)
255
Ventilation Filter
256
High-Pressure Filter (3)
258
High-Pressure Filter (4)
259
Pump Distribution Gear (5)
260
Bleeder
261
Hydraulic Hoses (6)
262
Marking Hydraulic Hoses / Storage Period, Period of Use
264
Auxiliary Flow Filter (6)
265
F71.18 Maintenance - Travel Drive
267
Steering
267
Maintenance - Travel Drive, Steering
267
Maintenance Intervals
269
Planetary Gear (1)
269
Drive Wheels (2)
270
Replacing/Dismantling and Installing the Wheels
273
Lubrication Points (3)
277
F83.18 Maintenance - Electrical System
279
Maintenance - Electrical System
279
Maintenance Intervals
281
Points of Maintenance
282
Batteries (1)
282
Recharging the Batteries
283
Alternator (2)
284
Insulation Faults
286
Cleaning the Alternator
287
Drive Belts
288
Electrical Fuses
290
Main Fuses
290
Fuses in Main Terminal Box
291
Relays in Main Terminal Box
293
F90.18 Maintenance - Lubricating Points
295
Maintenance - Lubricating Points
295
Maintenance Intervals
296
Points of Maintenance
297
Central Lubrication System (1)
298
Bearing Points (2)
301
F100 Tests, Stopping
303
Tests, Checks, Cleaning, Stopping
303
Maintenance Intervals
304
General Visual Inspection
305
Check that the Bolts and Nuts Fit Firmly
305
Inspection by an Expert
305
Cleaning
306
Cleaning the Hopper
307
Cleaning the Conveyor and Auger
307
Preserving the Paver Finisher
308
Shutdowns for up to 6 Months
308
Shutdowns Lasting from 6 Months to 1 Year
308
Recommissioning the Machine
308
Environmental Protection, Disposal
309
Environmental Protection
309
Disposal
309
Bolts - Torques
310
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
311
F111.18 Lubricants and Operating
313
Substances
313
Lubricants and Operating Substances
313
Capacities
315
Operating Substance Specifications
316
Notes on Diesel Fuel
316
Drive Engine TIER III (O) Fuel Specification
316
Drive Engine TIER IV (O) Fuel Specification
316
Engine - Lubricating Oil
317
Cooling System
317
Hydraulic System
317
Pump Distribution Gear
317
Drive Unit Planetary Gear
317
Auger Box
318
Grease
318
Hydraulic Oil
319

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Atlas Copco 912 Operation & Maintenance Manual (322 pages)

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