Atlas Copco 891 Manuals

Manuals and User Guides for Atlas Copco 891. We have 1 Atlas Copco 891 manual available for free PDF download: Operation & Maintenance Manual

Atlas Copco 891 Operation & Maintenance Manual (342 pages)

Paver Finisher

Brand: Atlas Copco | Category: Construction Equipment | Size: 15 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Warnings
12
Prohibitive Symbols
14
Protective Equipment
15
Environmental Protection
16
Fire Prevention
16
Additional Information
17
CE Identification and Declaration of Conformity
18
Guarantee Conditions
18
Residual Risks
19
Sensibly Predictable Incorrect Usage
20
A Correct Use and Application
21
B Vehicle Description
23
Application
23
Description of Assemblies and Functions
24
Vehicle
25
Construction
25
Danger Zones
29
Safety Devices
30
Technical Data, Standard Configuration
32
Dimensions (All Dimensions in MM)
32
Allowed Angle of Rise and Slope
33
Weights F2500C (All Weights in T)
34
Weights F2500CS (All Weights in T)
34
Performance Data F2500C
35
Performance Data F2500CS
36
Travel Drive/Traction Unit
37
Engine F2500C
37
Engine F2500CS
37
Hydraulic System
37
Material Compartment (Hopper)
38
Material Transfer
38
Material Distribution
38
Screed Lifting Device
39
Electrical System
39
Permissible Temperature Ranges
39
Location of Instruction Labels and Identification Plates
40
Warning Signs
42
Information Signs
45
CE Marking
47
Instructive Symbols, Prohibitive Symbols, Warning Symbols
48
Danger Symbols
49
Further Warnings and Operating Instructions
50
Identification Label for the Paver Finisher (41)
52
EN Standards
53
Continuous Sound Pressure F2500C, Cummins QSB 6.7-C173
53
Operating Conditions During Measurement
53
Measuring Point Configuration
53
Continuous Sound Pressure F2500CS, Cummins QSB 6.7-C173
54
Operating Conditions During Measurement
54
Measuring Point Configuration
54
Vibration Acting on the Entire Body
55
Vibrations Acting on Hands and Arms
55
Electromagnetic Compatibility (EMC)
55
C10 Transportation
57
Safety Regulations for Transportation
57
Transportation on Low-Bed Trailers
58
Preparations
58
Securing the Load
60
Prepare the Low-Bed Trailer
60
Driving Onto the Low-Bed Trailer
61
Lashing Equipment
62
Loading
63
Preparing the Machine
64
Securing the Load
65
Securing at the Sides
65
Securing at the Front
65
Securing at the Rear - Screed with Side Board
66
Securing at the Rear - Screed Without Side Board
67
Step 1: Fasten Lashing Straps
67
Step 2: Fasten Lashing Chains
67
After Transportation
68
Protective Roof (O)
69
Transportation
70
Preparations
70
Driving Mode
72
Loading by Crane
73
Towing
75
Safely Parking the Vehicle
77
Operation
79
Safety Regulations
79
Controls
80
Operating Panel
80
Remote Control
112
Operation
117
Operating Elements on the Paver Finisher
117
Control Elements on the Operator's Control Station
117
Protective Roof (O)
117
Protective Cabin (O)
118
Windscreen Wiper
118
Control Panel, Rigid
119
Operating Panel, Moveable
119
Control Platform, Moveable (O)
120
Operating Panel, Moveable
121
Operating Panel, Swivelling (O)
121
Control Platform Lock (O)
121
Emergency Actuation Control
122
Platform, Movable
122
Seat Console, Swivelling (O)
123
Seat Console Storage Compartment
123
Driver's Seat, Type I
124
Fuse Box
126
Batteries
127
Main Battery Switch
127
Hopper Transport Safeguard
128
Screed Lock, Mechanical (O)
128
Screed Lock, Hydraulic (O)
129
Paving Thickness Indicator
130
Auger Lighting (O)
131
Engine Compartment Lighting (O)
131
Xenon Working Light (O)
132
LED Working Light (O)
132
Watt Spotlight (O)
133
Camera (O)
133
Auger Height Adjustment Ratchet (O)
134
Auger Height Indicators
134
Sensor Rod / Sensor Rod Extension
135
Manual Separator Fluid Spray (O)
137
Separator Fluid Spraying System (O)
138
Volt / 12 Volt Sockets (O)
143
Pressure Control Valve for Paving Stop with Relieving
144
Manometer for Screed Charging/Relieving
144
Central Lubrication System (O)
145
Lane Clearer (O)
146
Screed Eccentric Adjustment
147
Push Roller Crossbar
148
Adjustable
148
Push Roller Crossbar
149
Hydraulically Extendable (O)
149
Push Roller Damping, Hydraulic (O)
149
Storage Box
150
Fire Extinguisher (O)
150
Rotary Beacon (O)
151
Fuelling Pump (O)
152
Power Moon (O)
153
Operation
155
Preparing for Operation
155
Required Devices and Aids
155
Before Starting Work (in the Morning or When Starting Paving)
156
Check List for the Vehicle Operator
156
Starting the Paver Finisher
159
Before Starting the Paver Finisher
159
Normal" Starting
159
External Starting (Starting Aid)
161
After Starting
163
Observe Indicator Lamps
165
Engine Coolant Temperature Check (1)
165
Battery Charge Indicator (2)
165
Oil Pressure Indicator Lamp for the Diesel Engine (3)
165
Preparation for Transportation
167
Driving and Stopping the Paver Finisher
169
Preparations for Paving
170
Separator Fluid
170
Screed Heater System
170
Direction Marks
171
Loading/Conveying Material
173
Starting for Paving
175
Checks During Paving
176
Paver Function
176
Quality of the Layer
176
General
177
Screed Control with Paver Finisher Stop / in Paving Operation
179
(Screed Stop / Floating Stop / Floating Paving)
179
Screed Control with Paver Finisher Stop - Floating Stop with Relief
181
Adjusting the Pressure
181
Interrupting/Terminating Operation
185
During Breaks (E.g. the Material Supply Truck Is Late)
185
During Longer Breaks (E.g. Lunch Break)
185
When Work Is Finished
187
Malfunctions
188
Error Code Query for Engine
188
Output of Numerical Code
190
Error Codes
192
Problems During Paving
199
Malfunctions on the Paver Finisher or Screed
201
Set-Up and Modification
205
Special Notes on Safety
205
Distribution Auger
206
Height Adjustment
206
Grain Sizes up to 16 MM
206
Grain Sizes > 16 MM
206
Mechanical Adjustment
207
With Ratchet (O)
207
Hydraulic Adjustment (O)
207
Height Adjustment for Large Working Widths / with Brace
208
Auger Extension
210
Mounting Extension Parts
211
Mounting the Material Shaft and Auger Extension
211
Mounting the Outer Auger Bearing
212
Mounting the Auger End Bearing
213
Auger Extension Chart
214
Auger Upgrading, Working Width 3.14 M
216
Auger Upgrading, Working Width 3.78 M
216
Auger Upgrading, Working Width 4.42 M
216
Auger Upgrading, Working Width 5.06 M
217
Auger Upgrading, Working Width 5.70 M
217
Auger Upgrading, Working Width 6.34 M
218
Auger Upgrading, Working Width 6.98 M
219
Auger Upgrading, Working Width 7.62 M
220
Auger Upgrading, Working Width 8.26 M
221
Auger Upgrading, Working Width 8.90 M
222
Mounting the Auger Brace
223
Aligning the Auger
225
Material Shaft, Hinged
226
Hopper Scraper
227
Offsetting the Screed
228
Levelling
229
Slope Controller
229
Mounting the Sensor Arm
230
Mounting the Grade Control System
230
Setting up the Sensor Arm
231
Big Ski 9 M, Big Ski 13 M
232
Mounting the Big Ski Bracket on the Crossbeam
234
Mounting the Swivel Arms
235
Mounting the Centre Element
236
Extending the Big Ski
237
Mounting the Sensor Bracket
238
Mounting and Aligning the Sensors
239
Mounting the Distributor Box
240
Connection Diagram
241
Automatic Steering Unit
242
Mounting the Automatic Steering Unit on the Paver Finisher
243
Mounting and Aligning the Sensor
244
Connecting the Sensor
244
Emergency Stop During Feeder
246
Operation
246
Limit Switch
247
Auger Limit Switches
247
(Left and Right)
247
Mounting the PLC Version
247
Auger Limit Switches (Left and Right)
248
Mounting the Conventional Version
248
Screed
249
Machine Operation Without Remote Control / Side Board
250
F10 Maintenance
251
Notes Regarding Safety
251
F20 Maintenance Review
253
Maintenance Review
253
F30 Maintenance - Conveyor
255
Maintenance - Conveyor
255
Maintenance Intervals
256
Points of Maintenance
257
Chain Tension, Conveyor (1)
257
Conveyor Deflectors
258
Conveyor Plates (3)
258
F40 Maintenance - Auger Assembly
261
Maintenance - Auger Assembly
261
Points of Maintenance
264
Outer Auger Bearing (1)
264
Auger Planetary Gear (2)
265
Drive Chains of the
266
Augers (3)
266
Auger Box (4)
267
Seals and Sealing Rings (5)
268
Gearbox Bolts
269
Check Tightening (6)
269
Mounting Screws
269
Auger Blade (8)
270
F50 Maintenance - Engine Assembly
271
Maintenance - Engine Assembly
271
Maintenance Intervals
272
Points of Maintenance
275
Engine Fuel Tank (1)
275
Engine Lube Oil System (2)
276
Engine Fuel System (3)
278
Engine Air Filter (4)
280
Engine Cooling System (5)
282
Engine Drive Belt (6)
284
F60 Maintenance - Hydraulic System
285
Maintenance - Hydraulic System
285
Points of Maintenance
288
Hydraulic Oil Tank (1)
288
Suction/Return Flow Hydraulic Filter (2)
290
Bleeding the Filter
291
High-Pressure Filter (3)
292
Pump Distribution Gear (4)
293
Bleeder
294
Hydraulic Hoses (5)
295
Auxiliary Flow Filter (6)
298
F70 Maintenance - Drive Units
299
Maintenance - Drive Units
299
Maintenance Intervals
300
Chain Tension (1)
300
Bottom Plates (2)
300
Planetary Gear (4)
301
Screw Connections
301
F80 Maintenance - Electrical System
311
Maintenance - Electrical System
311
Maintenance Intervals
312
Points of Maintenance
313
Batteries (1)
313
Electrical Fuses / Relays (2)
314
Fuses in Terminal Box (B)
314
Relays in Terminal Box (C)
314
Relays in Operating Panel (D)
319
Relays in the Engine Compartment (E)
320
F90 Maintenance - Lubricating Points
321
Maintenance - Lubricating Points
321
Points of Maintenance
323
Central Lubrication System (1)
324
Bearing Points (2)
327
F100 Tests, Stopping
329
Tests, Checks, Cleaning, Stopping
329
Maintenance Intervals
330
General Visual Inspection
331
Inspection by an Expert
331
Cleaning
332
Preserving the Paver Finisher
333
Shutdowns for up to 6 Months
333
Shutdowns Lasting from 6 Months to 1 Year
333
Recommissioning the Machine
333
Environmental Protection, Disposal
334
Environmental Protection
334
Disposal
334
Lubricants and Operating Substances
335
Substances
335
Capacities
337
Lubricant Specifications
338
Cooling System
338
Hydraulic System
338
Pump Distribution Gear
338
Drive Unit Planetary Gear
339
Auger Drive Planetary Gear
339
Auger Box
339
Grease
339

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Atlas Copco 891 Operation & Maintenance Manual (342 pages)

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