Atlas Copco 102 Hydraulic Breaker Manuals

Manuals and User Guides for Atlas Copco 102 Hydraulic Breaker. We have 1 Atlas Copco 102 Hydraulic Breaker manual available for free PDF download: Safety And Operating Instructions Manual

Atlas Copco 102 Safety And Operating Instructions Manual (68 pages)

hydraulic demolition cutter

Brand: Atlas Copco | Category: Cutter | Size: 9 MB

Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Use Other than Intended
10
Protective Equipment
11
Transport, Precautions
11
Hydraulic Installation, Precautions
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electric Shock, Precautions
12
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
13
Changes to the Hydraulic Attachment, Precautions
13
Environmental Pollution, Precautions
13
Overview
14
Equipment Description
14
Function
15
Signs / Labels
15
Name Plate
15
Labels
16
Applications
16
Guarantee
16
Removing the Packaging
17
Scope of Delivery
17
Transport
18
Transport Using a Crane
18
Transport Using a Forklift Truck
18
Transport Using a Lorry
19
Installation
20
Media/Consumables
20
Mineral Hydraulic Oil
20
Non-Mineral Hydraulic Oil
20
Grease
20
Manufacturing the Adapter Plate
21
Installing the Adapter Plate
21
Attaching the Hydraulic Attachment to the Carrier
22
Mechanical Mounting Aspects
22
Making the Hydraulic Connections
23
Removing the Hydraulic Attachment from the Carrier
24
Dismantling the Hydraulic Connections
24
Mechanical Disassembly
24
Removing the Adapter Plate
25
Valve Block
25
Cutter Jaws
25
Selecting the Correct Jaw Variant
25
Changing Cutter Jaw Pair
26
Operation
34
Preparations before Starting
34
Switching the Hydraulic Demolition Cutter on and off
35
Functional Test
35
Correct Operation
35
Demolishing Concrete Ceilings or Walls
35
Working Position
35
Nipping out Concrete Elements
36
Cutting Profiled Steel
36
Cutting Pipe
36
Cutting Profiled Construction Steel, Pipe
36
Cutting Wide Profiled Construction Steel
36
High Ambient Temperature
37
Low Ambient Temperature
37
Prohibited Operation
37
Unsafe Base
37
Non-Load Bearing Suspended Ceilings
37
Cutting Rails
38
Working Position
38
Use over the Chain
38
Levering
38
Moving the Carrier
39
Moving the Boom
39
Turning the Hydraulic Attachment
39
Extending the Bucket Cylinder
39
Pulling
40
Lifting/Transporting
40
Impacting/Chopping
40
Moving Objects
40
Cylinder End Positions
41
Use under Water
41
Cutting High-Grade Steels
41
Maintenance
42
Maintenance Schedule
43
Cleaning
44
Preparations
44
Procedure
44
Lubrication
44
Lubricate Bolts
44
Lubricating the Four Point Bearing
45
Checking the Hydraulic Demolition Cutter and Adapter Plate for Cracks
45
Checking Hydraulic Demolition Cutter for Wear
45
Checking Hydraulic Lines
45
Checking Bolted Connections
45
Checking the Adapter Plate Bolts for Wear
46
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
46
Turning or Changing the Cutter Blades
46
Removing the Cutter Blades
46
Checking the Blade Seat
47
Checking Cutter Blades
47
Fitting Cutter Blades
47
Changing the Tip of the Tooth
47
Removing the Tip of the Tooth
47
Checking Tip of Tooth Guide
48
Fitting Tip of Tooth
48
Checking and Correcting the Blade Clearance
48
Checking the Blade Clearance
48
Correcting the Blade Clearance
49
Bolt Connections/Tightening Torques CC 4700
51
Bolt Connections/Tightening Torques CC 6000
52
Troubleshooting
53
Hydraulic Demolition Cutter Does Not Work
53
Shearing Capacity too Low
53
Hydraulic Demolition Cutter Does Not Cut
53
The Hydraulic Demolition Cutter Cannot be Rotated
53
Operating Temperature too High
53
Oil Leaks from Hydraulic Ports
54
Oil Leak at Parts of the Hydraulic Demolition Cutter Installation
54
Etc.)
54
Insufficient Lubrication
54
Automatic Closing of Cutter Jaws
54
Automatic Turning of Hydraulic Demolition Cutter
54
Repair
55
Sending in the Hydraulic Attachment for Repairs
55
Welding
55
Hard Facing the Cutter Jaws
55
Storage
61
Hydraulic Demolition Cutter
61
Cutter Jaws Removed
61
Grease Cartridges
61
Disposal
62
Hydraulic Demolition Cutter
62
Hydraulic Hoses
62
Hydraulic Oil
62
Cutter Grease and Grease Cartridges
62
Technical Specifications
63
Ec Declaration
65
EC Declaration of Conformity (EC Directive 2006/42/EC)
65
EC Declaration of Conformity (EC Directive 2006/42/EC)
66

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