Ariel JGI Manuals

Manuals and User Guides for Ariel JGI. We have 1 Ariel JGI manual available for free PDF download: Technical Manual

Ariel JGI Technical Manual

Ariel JGI Technical Manual (178 pages)

Heavy Duty Balanced Opposed Compressors

Brand: Ariel | Category: Air Compressor | Size: 12 MB

Table of Contents

Table of Contents
5
Design Specifications & Data

12
Installation

33
- The Skid or Package
  33
- Lifting the Compressor
  33
- Setting the Compressor
  34
- Leveling Limits for Compressors
  35
- Aligning Main Bearing Bores
  35
- Alignment - to Driver
  38
- Electrical Grounding
  43
- Pneumatically Actuated Unloaders & Clearance Devices
  43
- Vents and Drains
  43
- BICERA Type Crankcase Over-Pressure Relief Valves
  44
- Start up
  
  47
- Lubrication
  
  59
  - General
    59
  - Lubrication Functions
    59
  - Lubricant Characteristics
    60
    
    Viscosity
    60
    
    Flash Point
    61
    
    Pour Point
    61
    
    Viscosity Index
    61
  - Lubricant Base Stock
    61
    
    Petroleum-Based Lubricants (also Referred to as Mineral Oils)
    61
    
    Synthetic Lubricants
    62
  - Lubricant Formulations
    63
    
    Compounded Cylinder Oils
    63
    
    Engine Oil
    63
    
    R&O Oil
    63
    
    Gear Oil
    64
    
    Used Engine Oil
    64
  - Frame Oil System
    65
    
    Components
    65
    
    Oil Cooler
    65
    
    Oil Pump
    65
    
    Oil Strainer
    65
    
    Oil Filtration
    66
    
    Oil Temperature Control Valve
    66
    
    Compressor Prelube Pump
    67
    
    Oil Heaters
    67
    
    Lube Oil Analysis Sampling Point
    68
    
    Cold Starting
    69
    
    Dry Sump
    70
  - Frame Oil Operating Conditions
    71
    
    Compressor Frame Lubricant
    71
    
    Oil Pressure
    72
    
    Oil Temperature
    72
    
    Oil Viscosity
    72
    
    Oil Maintenance
    73
    
    Oil Sampling
    73
  - Oil System Cleanliness
    73
  - Cylinder and Packing Lubrication
    75
    
    Common Oil Supply
    75
    
    Independent Force Feed Lubricator Systems
    75
    
    Independent Oil Supply
    76
  - Force Feed Lubrication System Components
    76
    
    Gas Inlet Debris Screens to Maintain Lube Performance
    76
    
    Cylinder Oil Lubrication Examples
    77
    
    Injection Oil Inlet Filter
    77
    
    Oil Dilution
    77
    
    Under/Over Lube
    77
    
    Inadequate Lubrication Symptoms
    78
    
    Lubrication Quantity - Paper Test Method
    78
    
    Lubricator Cycle Time
    78
    
    Cycle Time Indication
    79
    
    Devices
    79
    
    Force Feed Lubrication System Monitoring
    79
    
    Minimum Requirements
    79
    
    Choosing a Lube System Monitor
    80
    
    Break-In Rate
    83
    
    Liquids in Gas
    83
    
    Lube Type & Rate Recommendations
    84
    
    Rate Calculation Notes
    86
    
    Water-Cooled Packing
    88
    
    Coolant System Requirements
    89
    
    Force Feed Lubrication System - Description
    89
    
    Blow-Out Fittings, Rupture Disks and Tubing
    90
    
    Force Feed Lubricator Adjustment
    90
    
    Description
    92
    
    Divider Valves
    92
    
    Divider Valve Block Assembly Instructions
    93
    
    Operation - (See Figure 4-13 and Figure 4-14)
    93
    
    Pressure Testing for Divider Valve By-Passing
    96
    
    Electronic Lubricator Fluid-Flow Monitor/No-Flow Timer Switch - Proflo PF1
    97
    
    Proflo PF1 Monitor Wiring Identification and Instructions for Electronic Indication
    98
    
    Downloading Proflo PF1 Data
    99
    
    Proflo PF1 Button Operation
    99
    
    Proflo PF1 Setup Alarm Time and Mode
    100
    
    Proflo PF1 Battery Replacement
    101
    
    Proflo PF1 Display Errors
    102
    
    Proflo PF1 Operation Notes
    103
    
    Proflo Normally Open and Normally Closed Definition
    104
    
    Proflo PF1 - Using Pulse Output and Alarm Circuit at same Time
    105
    
    Proflo PF1 - Using PLC to Calculate Oil Consumption
    106
    
    Electronic-Lubricator Digital No-Flow Timer Switch (DNFT)
    107
    
    Proflo PF1 Accessories Available
    107
    
    Protection of Electronics & the Compressor When Arc Welding
    107
    
    Replacing the (Field-Replaceable) Battery in the DNFT
    108
    
    Force Feed Lubrication System
    109
    
    Force Feed Lubrication System and Running Conditions
    109
    
    Oil Head at Lube Points
    109
    
    Force Feed Balance Valves
    110
    
    Running Conditions
    110
    
    Setting and Maintaining Balance Valves
    110
    
    System Design Considerations and Operating Parameters
    110
    
    Checking/Adjusting Balance Valves on Subsequent Start-Up
    111
    
    Frame Lubricating System - Description
    112
    
    Lube Oil Strainer
    112
    
    Lube Oil Strainer, Filter & Filter Installation Instructions
    112
    
    Lube Oil Filter
    113
    
    Oil Filter Element Installation for Cartridge Type Filters
    113
    
    Oil Filter Installation for Spin-On Type Filters
    113
    
    Description & Adjustment
    115
    
    Lube Oil Pressure Regulating Valve
    115
    
    Lube Oil Pump & Lube Oil Pressure
    115
  - Low Oil Pressure Shutdown
    116
  - General Introduction
    117
    
    Compressor Components
    119
Maintenance

117
- Positioning a Throw for Maintenance
  119
- Connecting Rod
  120
  - Connecting Rod (Crank Pin) Bearing
    120
  - Connecting Rod - Removal
    122
  - Connecting Rod Bushing Replacement
    123
  - Connecting Rod - Installation
    124
- Crosshead
  127
  - Crosshead - Removal
    127
  - Crosshead - Installation
    129
- Crankshaft
  130
- Crankshaft - Installation
  138
- Chain Drive System
  139
- Piston and Rod
  143
  - Piston and Rod - Removal
    143
  - Piston and Rod Disassembly
    144
  - Piston and Rod Reassembly
    145
  - Piston and Rod - Installation
    146
- Piston Rod Run out
  147
- Piston Rings
  148
  - Determining Ring Wear
    148
  - Removal
    148
  - Piston Rings - Installation
    148
- Wear Bands
  148
  - Determining Wear Band Wear
    149
  - Wear Band - Installation
    149
- Piston Rod Pressure Packing - Removal
  149
- Piston Rod Packing - Reassembly
  150
- Types of Piston Rod Packing Rings
  151
  - Type "P" Pressure Breaker
    151
  - Type "BTR" Single Acting Seal Set
    152
  - Type "AL" Double Acting Seal Set
    152
  - Type "BD" Double Acting Seal Set
    152
  - Type "3RWS" Oil Wiper Set
    153
  - Typical Arrangement of Piston Rod Packing Rings
    153
  - Piston Rod Packing Ring Material
    153
  - Water-Cooled Piston Rod Packing
    154
    
    Reassembly
    154
    
    Testing
    154
    
    Valves
    155
    
    Valves - Removal
    155
    
    Valves - Maintenance
    156
    
    Valves - Reassembly
    157
    
    Bolt Tightening for Valve Caps
    158
    
    VVCP - Head-End Variable Volume Clearance Pocket
    159
    
    VVCP - Disassembly
    160
    
    VVCP - Removal
    160
    
    VVCP - Adjustment
    161
    
    VVCP - Maintenance
    161
    
    Compressor Cylinder Re-Boring & Bore Restoration Guidelines
    162
    
    Ethylene Glycol Contamination
    163
- Technical Assistance
  
  165
  - Recommended Maintenance Intervals
    165
    
    Daily
    165
    
    Monthly (in Addition to Daily Requirements)
    166
    
    Every 6 Months or 4000 Hours (Plus Daily/Monthly)
    167
    
    Yearly or 8000 Hours (Plus Daily/Monthly/6 Months)
    167
    
    Every 2 Years or 16,000 Hours (Plus Daily/Monthly/6 Months/Yearly)
    168
    
    Every 4 Years or 32,000 Hours (Plus Daily/Monthly/6 Months/1 & 2 Years)
    168
    
    Every 6 Years or 48,000 Hours (Plus Daily/Monthly/6 Months/1, 2 & 4 Years)
    169
  - Trouble Shooting
    169
- Appendices
  
  171
  - Ariel Tools
    171
    
    Ariel Furnished Tools
    171
    
    Ariel Tools - Purchased Separately from Authorized Dealer
    173
  - Minimum Hand & Commercial Tools Required
    173
  - Gas Analysis Common Abbreviations
    177
  - Technical and Service Schools on Ariel Compressors
    177
  - Ariel Customer Technical Bulletins
    178
  - Vendor Literature
    178
  - Ariel Contact Information
    178

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