ARB Airlocker RD205 Accessories Manuals

Manuals and User Guides for ARB Airlocker RD205 Accessories. We have 1 ARB Airlocker RD205 Accessories manual available for free PDF download: Installation Manual

ARB Airlocker RD205 Installation Manual

ARB Airlocker RD205 Installation Manual (36 pages)

SUZUKI, 22 SPLINE, 10 BOLT RG

Brand: ARB | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles & Differential
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Carrier
10
Installing the Air Locker
11
Mounting the Ring Gear
11
Installing the Carrier Bearings
12
Drilling and Tapping the Bulkhead Port
13
Final Air Locker Assembly
14
Checking the Backlash
15
Installing the Seal Housing
16
Setting up the Bulkhead Fitting
17
Profiling the Seal Housing Tube
20
Bench Testing the Air Locker
22
Reinstalling the Differential & Axles
23
Installing the Air System
24
Mounting the Solenoid
24
Running & Securing the Air Line
26
Connection to the Bulkhead Fitting
27
Mounting & Connecting the Electrical System
28
Mounting the Actuator Switch(Es)
28
Wiring the Actuator System
29
Testing & Final Assembly
32
Leak Testing
32
Testing the Air Locker Actuation
32
Filling the Differential
33
Post-Installation Check List
34
Parts List
35
Exploded Assembly Diagram
35
Specifications
35
Itemized Parts List
36

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