ARB AIRLOCKER RD176 Manuals

Manuals and User Guides for ARB AIRLOCKER RD176. We have 1 ARB AIRLOCKER RD176 manual available for free PDF download: Installation Manual

ARB AIRLOCKER RD176 Installation Manual

ARB AIRLOCKER RD176 Installation Manual (40 pages)

DANA 70X/80X, 40 SPLINE, LOW SPEED

Brand: ARB | Category: Automobile Accessories | Size: 1 MB

Table of Contents

ARB 4X4 ACCESSORIES
2
Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Disconnecting the Axles
8
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Center
10
Installing the Air Locker
12
Insuring Adequate Oil Drainage
12
Approximate Backlash Shimming
13
Mounting the Ring Gear
17
Drilling and Tapping the Bulkhead Port
18
Assembling the Seal Housing
19
Pre-Load Shimming
20
Reinstalling the Bearing Caps
21
Checking the Backlash
22
Setting up the Bulkhead Fitting
23
Bench Testing the Air Locker
25
Installing the Air System
26
Mounting the Solenoid
26
Running & Securing the Air Line
28
Connection to the Bulkhead Fitting
29
Mounting & Connecting the Electrical System
31
Mounting the Actuator Switch(Es)
31
Wiring the Actuator System
32
Single Air Locker System
34
Dual Air Locker System
35
Testing & Final Assembly
36
Leak Testing
36
Reinstalling the Axles
36
Testing the Air Locker Actuation
37
Re-Sealing & Filling the Differential
37
Post-Installation Check List
38
Parts List
39
Exploded Assembly Diagram
39
Specifications
39
Itemized Parts List
40

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