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Aquila A211i manual available for free PDF download: Maintenance Manual
Aquila A211i Maintenance Manual (856 pages)
Brand:
Aquila
| Category:
Aircrafts
| Size: 30 MB
Table of Contents
Warnings, Cautions, and Notes
25
Airworthiness Limitations
29
Record of Revisions
31
Time Limits / Maintenance Checks
37
Table of Contents
39
Time Limits / Maintenance Checks - General
41
Introduction
41
General Description
41
Component Time Limits
43
General
43
Scheduled Maintenance Checks
47
General
47
Inspection Time Intervals Chart
47
6000-Hour Inspection
69
Daily Inspections
81
General
81
Pre-Flight Check
81
Post-Flight Check
81
Unscheduled Maintenance Checks
83
General
83
Dimensions and Areas
85
Dimensions and Areas - General
89
Introduction
89
General Description
89
Aircraft Dimensions and Areas
91
General
91
Dimensions and Areas
91
Weight and Static Moments of Control Surfaces
92
Aircraft Zoning
95
General
95
Description
95
Access/Inspection Plates
98
Lifting and Shoring
99
General
101
Lifting and Shoring - General
103
Introduction
103
General Description
103
Jacking
105
General
105
Tools, Equipment and Material
105
Hoisting
106
Leveling and Weighing
107
Leveling and Weighing - General
111
Introduction
111
General Description
111
Weighing
113
General
113
Tools, Equipment and Material
113
Weighing Procedure
113
Leveling
117
General
117
Tools, Equipment and Material
117
Leveling Procedure
117
Towing and Taxiing
119
Towing and Taxiing - General
123
Introduction
123
General Description
123
Towing
125
General
125
Tools, Equipment and Material
125
Towing Procedure
125
Taxiing
127
General
127
Taxiing Procedure
127
Parking, Mooring, Storage and Return to Service
129
Parking, Mooring, Storage and Return to Service - General
133
Introduction
133
General Description
133
Parking
135
General
135
Storage
137
Storage with a Duration up to 30 Days
137
Storage with a Duration up to 90 Days
137
Mooring
139
General
139
Tools, Equipment and Material
139
Return to Service
141
Storage between 5 and 30 Days
141
Storage between 30 and 90 Days
141
Transport
143
General
143
Placards and Markings
145
Placards and Markings - General
149
Exterior Placards and Markings
151
Interior Placards and Markings
159
Servicing - General
173
Introduction
173
General Description
173
Replenishing - Description
175
General
175
Fuel
175
Engine Oil
176
Hydraulic Fluid
176
Fuel - Servicing
177
General
177
Safety and Maintenance Precautions
177
Fueling and Defueling
178
Engine Oil - Servicing
179
General
179
Checking Engine Oil
179
Oil Change Intervals
179
Oil Changing
180
Induction Air Filter - Servicing
181
General
181
Air Filter Changing
181
Air Filter Cleaning
181
Cooling System - Servicing
183
General
183
Renewal of the Coolant
184
Flushing the Cooling System
184
Brake System - Servicing
185
General
185
Hydraulic Fluid Replenishing
185
Tires - Servicing
187
General
187
Tire Servicing
187
Battery - Servicing
189
General
189
Scheduled Servicing - Description
191
General
191
Lubricants - Description
193
General
193
Service Notes
193
Definition of "As Needed
193
Recommended Lubricants
194
Lubrication - Servicing
195
General
195
Lubrication Chart
195
Aircraft Exterior - Cleaning and Care
199
General
199
Safety Precautions
199
Cleaning and Care of the Canopy
199
Cleaning and Care of the Aircraft Exterior Surfaces
200
Cleaning and Care of Navigation / Position / Anti-Collision Lights
200
Cleaning the Engine
201
Cleaning and Care of the Propeller
202
Cleaning the Landing Gear
202
Aircraft Interior - Cleaning and Care
203
General
203
Aircraft Interior Cleaning
203
Cleaning the Instrument Panel
203
Cleaning the Cabin Floor
203
Cleaning the Seats
203
Unscheduled Servicing
205
General
205
Removing Snow and Ice
205
Standard Practices - Airframe
207
Standard Practices Airframe - General
211
Introduction
211
General Description
211
Fastener Identification and Torque Data
213
General
213
Torques
214
Conversion Data
217
General
217
Conversion Factors
217
Equivalents for Standard Values
219
Ventilation and Heating
221
Ventilation and Heating - General
225
Introduction
225
General Description
225
Fresh Air Distribution - Maintenance
227
General
227
Eyeball Ventilator Removal/Installation
227
Heat Relief Valve Removal/Installation
227
Heating - Maintenance
231
General
231
Heat Exchanger Removal/Installation
231
Auto Flight
233
Auto Flight - General
237
Introduction
237
General Description
237
Auto Flight - General
239
Introduction
239
General Description
239
G3X
239
Autopilot - Maintenance
241
General
241
Inspection/Check
242
GMC 507 Removal/Installation
242
Gfc 500 / G3X
242
Roll Servo Removal/Installation/Inspection
243
Pitch Servo Removal/Installation/Inspection
245
Communications - General
253
Introduction
253
General Description
253
Speech Communication - Description
255
Introduction
255
Description and Operation
255
Gns 430W / Gtn 650
255
Speech Communication - Maintenance
257
General
257
NAV/COM Transceiver Removal/Installation
257
COM Antenna Removal/Installation
257
Gns 430W / Gtn 650
257
Inspection/Check
258
Gns 430W / Gtn 650
258
Speech Communication - Description
259
Introduction
259
Description and Operation
259
Speech Communication - Maintenance
261
General
261
NAV/COM Transceiver Removal/Installation
261
COM Antenna Removal/Installation
261
Audio Integrating - Maintenance
263
General
263
Pm 501 / Pm 500Ex
263
Audio Control Unit Removal/Installation
264
Pm 501 / Pm 500Ex
264
Audio Integrating - Maintenance
265
General
265
Audio Control Unit Removal/Installation
265
Gma 340 / Gma 350
265
Gma 340 / Gma 350
266
Electrical Power
267
Electrical Power - General
271
Introduction
271
General Description
271
Electrical Power - Troubleshooting
273
Troubleshooting
273
Troubleshooting Chart
273
Alternator System - Description
275
Introduction
275
Description and Operation
275
Alternator System - Description
277
Introduction
277
Description and Operation
277
Alternator System - Description
281
Introduction
281
Description and Operation
281
Alternator System - Maintenance
285
General
285
External Alternator Removal/Installation
285
External Alternator Drive Belt Removal/Installation
285
BAT 2 Battery Removal/Installation
290
Main Battery System - Description
291
Introduction
291
Description and Operation
291
Main Battery System - Maintenance
293
General
293
Battery Removal/Installation
293
Battery Condition Check
295
External Power - Maintenance
297
General
297
External Power Receptacle Removal/Installation
297
External Power Relay Removal/Installation
297
Adjustment/Test
299
Inspection/Check
299
Electrical Load Distribution - Description
301
Introduction
301
Description and Operation
301
Circuit Breaker - Maintenance
303
General
303
Circuit Breaker Removal/Installation
303
Circuit Breaker Current Ratings
303
Electrical System Wiring - Maintenance
307
General
307
Splicing
307
Wire Replacement
307
Equipment / Furnishings
309
Equipment / Furnishings - General
313
Introduction
313
Seats - Maintenance
315
General
315
Gas Spring Strut Assembly Removal/Installation
317
Restraint System - Maintenance
319
General
319
Restraint System Removal/Installation
319
Cabin Interior - Maintenance
321
General
321
Panels, Coverings and Carpets Removal/Installation
321
Cargo Tie-Downs - Maintenance
325
General
325
Emergency Equipment - Description
327
Introduction
327
Emergency Locater Transmitter - Maintenance
329
General
329
ELT Removal/Installation
329
Battery Replacement
330
Adjustment/Test
330
Inspection/Check
330
Fire Extinguisher - Maintenance
331
General
331
Description and Operation
333
Fire Extinguisher - Maintenance
333
General
333
Maintenance Instructions
333
Fire Extinguisher Removal/Installation
334
Flight Controls
335
Flight Controls - General
339
Introduction
339
Aileron Control System - Description
341
Introduction
341
Aileron Control System - Maintenance
343
General
343
Control Stick Removal/Installation
343
Front Bellcrank Removal/Installation
343
Pushrod 2 Removal/Installation
345
Pushrod 3 Removal/Installation
345
Pushrod 4 Removal/Installation
347
Aileron Bellcrank Removal/Installation
347
Inspection/Check
347
Adjustment/Test
349
Rudder Control System - Description
351
Introduction
351
Description and Operation
351
Rudder Control System - Maintenance
353
General
353
Control Cables
353
Control Cable Removal/Installation
355
Inspection/Check
357
Adjustment/Test
357
Elevator Control System - Description
359
Introduction
359
Description and Operation
359
Elevator Control System - Maintenance
361
General
361
Elevator Torque Tube Assy Removal/Installation
361
Elevator Bellcrank Removal/Installation
363
Inspection/Check
363
Adjustment/Test
365
Elevator Trim Control - Description
367
Introduction
367
Description and Operation
367
Elevator Trim Control - Maintenance
369
General
369
Trim Actuator Removal/Installation
369
Inspection/Check
369
Flap Control System - Description
371
Introduction
371
Description and Operation
371
Flap Control System - Maintenance
373
General
373
Flap Actuator Assembly Removal/Installation
373
Torque Tube Assembly Removal/Installation
373
Flap Pushrod Removal/Installation
375
Inspection/Check
375
Adjustment/Test
377
Fuel - General
383
Introduction
383
General Description
383
Fuel - General
385
Introduction
385
General Description
385
Fuel - General
387
Introduction
387
General Description
387
Fuel Storage - Maintenance
389
General
389
Wing Fuel Tank Leakage Test
389
Fuel Distribution - Maintenance
391
General
391
Fuel Selector / Shut-Off Valve Removal/Installation
397
Electrical Fuel Pump Removal/Installation (Rotax 912S)
398
Electrical Fuel Pump Removal/Installation (Rotax 912Is/914F)
398
Fuel Filter Maintenance (Rotax 912S)
399
Fuel Filter Maintenance (Rotax 912Is/914F)
399
Fuel Fine Filter Removal/Installation (Rotax 912Is)
400
Fuel Quantity Indication - Maintenance
401
General
401
Fuel Quantity Indicator Removal/Installation
401
Fuel Quantity Sensor Removal/Installation
401
Fuel Quantity Indicating System Test/Calibration
402
Fuel Quantity Indication - Maintenance
405
General
405
Fuel Quantity Sensor Removal/Installation
405
Fuel Quantity Indicating System Test/Calibration
406
Fuel Quantity Indication - Maintenance
409
General
409
Fuel Quantity Sensor Removal/Installation
409
Resistive Fuel Module Removal/Installation
410
Fuel Quantity Indicating System Test/Calibration
410
Fuel Pressure Indication - Maintenance
413
General
413
Fuel Pressure Switch Removal/Installation
413
Fuel Pressure Indication - Maintenance
415
General
415
Fuel Pressure Sensor Removal/Installation
415
Fuel Pressure Indication - Maintenance
417
General
417
Fuel Pressure Indication - Maintenance
419
General
419
Fuel Pressure Sensor Removal/Installation
419
Fuel Flow Indication - Maintenance
421
General
421
Fuel Flow Sensor Removal/Installation
421
Fuel Flow Differential Module Removal/Installation
422
Fuel Flow Indication - Maintenance
423
General
423
Indicating / Recording Systems
425
Indicating / Recording Systems - General
429
Introduction
429
General Description
429
Indicating / Recording Systems - General
431
Introduction
431
General Description
431
Indicating / Recording Systems - General
433
Introduction
433
General Description
433
Indicating / Recording Systems - General
435
Introduction
435
General Description
435
Instrument Panel - Maintenance
437
General
437
Glare Shield Removal/Installation
437
Instrument Panel Removal/Installation
437
Landing Gear
439
Landing Gear - General
443
Introduction
443
General Description
443
Main Landing Gear - Description
445
Introduction
445
Description and Operation
445
Main Landing Gear - Maintenance
447
Main Gear Leg Removal/Installation
447
Nose Landing Gear - Description
449
Introduction
449
Description and Operation
449
Nose Landing Gear - Maintenance
451
Nose Gear Leg Removal/Installation
451
Wheels and Brakes - Description
455
Introduction
455
Description and Operation
455
Wheels and Brakes - Maintenance
457
General
457
Tools, Equipment and Material
457
Main Gear Wheel Removal/Installation
457
Nose Gear Wheel Removal/Installation
457
Wheel Disassembly/Assembly/Tire Change
464
Disc Clip Removal/Installation
469
Wheel Bearing Removal/Installation
470
Brake Pad Replacement
471
Brake Disc Replacement
472
Brake Master Cylinder Removal/Installation
473
Brake Caliper Disassembly/Assembly
473
Brake System Bleeding / Brake Fluid Change
477
Brake System Adjustment/Test
477
Brake System Conditioning
478
Wheels and Brakes - Description
479
Introduction
479
Description and Operation
479
Wheels and Brakes - Maintenance
481
Main Gear Wheel Removal/Installation
481
Main Gear Wheel Disassembly/Assembly
481
Nose Gear Wheel Removal/Installation
483
Nose Gear Wheel Disassembly/Assembly
483
Brake Master Cylinder Removal/Installation
485
Brake Caliper Removal/Installation
485
Brake Disc Removal/Installation
487
Brake Lining Replacement
487
Brake System Bleeding
488
Lights - General
493
Interior Lights - Maintenance
495
Exterior Lights - Maintenance
497
Navigation - General
503
Pitot/Static System - Description
505
Introduction
505
Description and Operation
505
Pitot/Static System - Maintenance
507
Pitot-Static Tube Removal/Installation
507
P/S Heat Control Box Removal/Installation (Optional)
508
Instruments Removal/Installation
508
Water Trap Inspection/Draining
508
Inspection/Check
508
Stall Warning System - Description
511
Introduction
511
Description and Operation
511
Stall Warning System - Maintenance
513
General
513
Transmitter Removal/Installation
513
Warning Buzzer Removal/Installation
513
Adjustment
513
Attitude and Direction - Maintenance
515
General
515
Magnetic Compass Removal/Installation
515
Turn Coordinator Removal/Installation
515
Attitude Indicator Removal/Installation
516
Directional Gyro Removal/Installation
516
Integrated Flight System - Maintenance
519
General
519
EFD Removal/Installation
519
EFD Battery Replacement
520
Remote Sensor Module (RSM) Removal/Installation
520
Configuration Module (CM) Removal/Installation
521
Integrated Flight System - Maintenance
523
General
523
Integrated Flight System - Maintenance
527
General
527
Integrated Flight System - Maintenance
529
General
529
Integrated Flight System - Maintenance
531
General
531
Independent Position Determining - Maintenance
533
General
533
Independent Position Determining - Maintenance
535
General
535
Flymapl Unit Removal/Installation
535
Dependent Positioning Determining - Maintenance
539
General
539
Transponder Removal/Installation
540
Transponder Antenna Removal/Installation
540
Structures - General
547
Composite Damage Investigation
549
Composite Repair
553
Doors - General
581
Fuselage - General
593
Introduction
593
Fuselage Main Frame - Description
595
Fuselage Main Frame - Maintenance
599
General
599
Auxiliary Structure - Description
601
Stabilizers - General
607
Horizontal Stabilizer - Maintenance
609
Elevator - Maintenance
611
Vertical Stabilizer - Maintenance
615
Rudder - Maintenance
617
General
623
Flight Compartment Windows - Maintenance
625
Wings - General
633
Wings - Maintenance
635
Control Surfaces - Maintenance
641
Propeller - General
653
Introduction
653
Propeller - Troubleshooting
655
General
655
Troubleshooting Chart
655
Propeller Assembly - Maintenance
659
General
659
Cleaning
661
Repairs
661
Propeller Control - Maintenance
663
General
663
Description
663
Power Plant
669
Power Plant - General
673
Introduction
673
General Description
673
Power Plant - General
675
Introduction
675
Power Plant - General
679
Introduction
679
General Description
679
Power Plant - Troubleshooting
681
General
681
Troubleshooting
681
Power Plant - Maintenance
685
General
685
Engine Removal/Installation
685
Engine Cleaning
687
Engine Storage
687
Cowling - Maintenance
689
General
689
Engine Mount - Maintenance
691
General
691
Engine Mount Removal/Installation
691
Air Induction System - Maintenance
693
General
693
Air Induction System - Maintenance
695
General
695
Air Induction System - Maintenance
697
Ignition System - General
703
Ignition System
704
Ignition System - General
705
Introduction
705
Ignition System - Maintenance
707
SMD-Electronic Module Removal/Installation
707
Double Ignition Coil Assembly Removal/Installation
707
Spark Plug Removal/Installation
708
Inspection/Check
711
Ignition System - Maintenance
711
Spark Plug Removal/Installation
711
Cooling System
713
Cooling System - General
717
General Description
717
Cooling System - Maintenance
719
General
719
Radiator Removal/Installation
719
Overflow Bottle Removal/Installation
719
Expansion Tank Removal/Installation
720
Inspection/Check
720
Winterization Kit - Maintenance
725
Air Inlet Cover Removal/Installation
726
Inspection/Check
726
Engine Controls
727
Engine Controls - General
731
Engine Controls - General
733
General Description
733
Engine Controls - Maintenance
735
General
735
Control Quadrant Disassembly/Assembly
735
Throttle Control Cable Removal/Installation
735
Governor Control Cable Removal/Installation
738
Throttle Control Adjustment/Test
740
Engine Indicating
747
Engine Indicating - General
751
General Description
751
Power Indication - Maintenance
753
Tachometer Removal/Installation
753
Manifold Pressure Gauge Removal/Installation
753
Power Indication - Maintenance
755
Power Indication - Maintenance
757
Temperature Indication - Maintenance
759
Temperature Indicator Removal/Installation
759
CHT Sensor Removal/Installation
759
Temperature Indication - Maintenance
761
CHT / Coolant Temperature Sensor Removal/Installation
762
Engine Monitoring System - Maintenance
765
Display Removal/Installation
765
Engine Data Converter (EDC) Removal/Installation
766
Exhaust System - Maintenance
773
Oil - General
785
Oil - General
787
Oil Tank - Maintenance
789
Oil Tank Removal/Installation
789
Oil Tank Cleaning
789
Oil Cooler - Maintenance
791
Oil Cooler Removal/Installation
791
Oil Pressure Indication - Maintenance
795
Oil Pressure Indicator Removal/Installation
795
Oil Pressure Indication - Maintenance
797
Oil Temperature Indication - Maintenance
799
Oil Temperature Indicator Removal/Installation
799
Oil Temperature Indication - Maintenance
801
Starting - General
807
Charts and Diagrams
813
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