Aprilia SportCity 250 ie Manuals

Manuals and User Guides for Aprilia SportCity 250 ie. We have 1 Aprilia SportCity 250 ie manual available for free PDF download: Service Manual

Aprilia SportCity 250 ie Service Manual (286 pages)

Brand: Aprilia | Category: Scooter | Size: 9.96 MB

Vehicle View
4
Index of Topics
5
Characteristics
8
Safety Rules/General Precautions
8
Maintenance Rules/General Precautions and Information
11
Vehicle Identification
15
Chassis Number/Engine Number
15
Dimensions and Mass
16
Engine Techinical Data
16
Transmisson Technical Data
17
Capacities
17
Eletrical System Technical Data
17
Frame and Suspensions Technical Data
18
Tightening Torques/Lubrication
19
Cylinder Head
19
Transmission Data
20
Flywheel Data
20
Crankcase and Crankshaft Data
20
Handlebar Data
20
Chassis Data
21
Electrical System Data
21
Saddle/Locks Data
21
Instrument Panel Data
21
Rear Bodywork Data
22
Central Bodysork Data
22
Front and Rear Brake Data
23
Front Bodywork Data
23
Filter Housing Data
23
Cooling Unit/Front Wheel Data
24
Link Rod/Exhaust Data
24
Rear Wheel Data
24
Stand/Engine Data
24
Overhaul Data/Assembly Clearances
25
Rear Suspension Data
25
Cylinder - Piston Assy
25
Cylider-Piston Coupling Category
26
Crankcase-Crankshaft-Connecting Rod
26
Crankshaft/Crankcase Axial Clearance
26
Slot Packing System
27
Compression Ratio
27
Shimming for 250 Engines
27
Products: Recommended Products Table
28
Tooling
30
Special Tools
30
Maintenance
36
Maintenance Chart: Every 2 Years
36
Spark Plug Maintenance
39
Locking Torques
40
Hub Oil
41
Air Filter Maintenance
43
Engine Oil
45
Engine Oil Check
46
Engine Oil Top-Up
47
Engine Oil Filter
48
Oil Pressure Warning Light
48
Transmissions/Throttle Grip Removal
48
Throttle Grip Refitting
49
Checking the Ignition Timing
50
Cooling System
50
Radiator Cleaning
50
Level Check
50
Topping-Up the Coolant Level
51
Braking Systems
52
Brake Fluid Topping-Up
53
Rear Brake Calliper
54
Troubleshooting
58
Engine: Excessive Oil Consumption/Exhaust Smoke/Excessive Wear
58
Poor Lubrication Pressure
58
Clutch Grabbing or Performing Inadequately
58
Suspension Oil Leakage
59
Electrical System
62
Schematic Diagram
62
Parts of the Electrical System
65
Cable Colours
71
Conceptual Diagrams
72
Ignition Diagram
74
Battery Recharge and Starting Diagram
75
Level Indicators and Enable Signals Section Diagram
76
Devices and Accessories Diagram
77
Lights and Turn Indicators Diagram
78
Checks and Inspections
79
Battery Recharge Circuit
79
Dashboard
80
Multifunctional Indicator Functions
80
Total Odometer (ODO) Function
80
Data Check Function
81
Battery Voltage
81
Unit of Measurement - Km/MI Conversion
81
Clock Adjustment
81
Oil Pressure Sensor
82
Battery Failure
83
Fuel Level Sensor
83
Connectors
84
Dashboard Pinout
84
Connector Pinout
85
Engine from Vehicle
88
Exhaust Assy. Removal
88
Silencer Removal
88
Removal of the Engine from the Vehicle
89
Engine
96
Automatic Transmission
96
Transmission Cover
96
Air Duct
96
Removing the Driven Pulley Shaft Bearing
97
Refitting the Driven Pulley Shaft Bearing
97
Baffle Roller/Plastic Roller
98
Removing the Driven Pulley
99
Inspecting the Clutch Drum
99
Removing/Inspecting the Clutch
100
Pin Retaining Collar
101
Removing the Driven Half-Pulley Bearing
102
Inspecting the Driven Fixed Half-Pulley
102
Inspecting the Driven Sliding Half-Pulley
103
Movable Driven Half-Pulley Dimensions
103
Refittinng the Driven Half-Pulley Bearing
104
Refitting the Driven Pulley
104
Inspecting the Clutch Spring
105
Refitting the Clutch/Refitting the Driven Pulley
106
Drive Belt
106
Removing the Driving Pulley
107
Inspecting the Rollers Case
107
Refitting the Driving Pulley
109
Refitting the Transmission Cover
110
End Gear
110
Removing the Hub Cover
110
Removing the Hub Bearings
111
Removing the Wheel Axle Bearings
111
Remove the Driven Pulley Shaft Bearing
112
Inspecting the Hub Shaft/Hub Cover
113
Refitting the Wheel Axle Bearing
113
Refitting the Hub Cover Bearings
114
Refitting the Hub Bearings and Hub Cover
116
Flywheel Cover
116
Remove the Hub Cover
117
Removing/Refitting the Stator
117
Refitting the Flywheel Cover
118
Flywheel and Starting
119
Removing the Starter Motor
119
Removing the Flywheel Magneto
119
Inspecting the Flywheel Components
120
Refitting the Free Wheel
120
Refitting the Flywheel Magneto
121
Refitting the Starter Motor
122
Removing the Intake Manifold
122
Removing the Rocker-Arms Cover
123
Removing the Timing System Drive
123
Removing the Cam Shaft
125
Removing the Cylinder Head
126
Removing the Valves
126
Removing the Cylinder - Piston Assy
127
Inspecting the Small End
127
Inspecting the Wrist Pin
128
Inspecting the Piston
128
Inspecting the Cylinder
129
Inspecting the Piston Rings
130
Removing the Piston
130
Choosing the Gasket
131
Refitting the Piston Rings
132
Refitting the Cylinder
133
Inspecting the Cylinder Head
134
Inspecting the Timing System Components
134
Inspecting the Valve Sealings
135
Inspecting the Valve Housings
135
Inspecting the Valves
136
Inspecting the Springs and Half-Cones
138
Refitting the Valves
138
Inspecting the Cam Shaft
139
Refitting the Head and Timing System Components
140
Refitting the Rocker-Arms Cover
143
Refitting the Intake Manifold
144
Crankcase - Crankshaft
144
Splitting the Crankcase Halves
144
Inspecting the Crankshaft Alignment
147
Inspecting the Crankcase Halves
147
Inspecting the Crankshaft Plain Bearings
149
Refitting the Crankcase Halves
152
Studs
154
Lubrication
154
Conceptual Diagrams: Lubrication Circuit
154
Oil Pressure Check
156
Crankshaft Oil Seals: Removal
156
Crankshaft Oil Seals: Refitting
157
Oil Pump Removal
159
Oil Pump Inspection
160
Oil Pump Refitting
161
Removing the Oil Sump
162
Inspecting the By-Pass Valve
162
Injection
166
MIU Injection System
166
Transparency
168
Injection: Troubleshooting Tips
169
Terminals Setup
171
EMS Circuit Diagram
172
Handheld Computer Menu Symbols
173
Engine Parameter Reading
174
Device Status
175
Adjustable Parameters
175
Devices Activation
175
Errors Display
176
Troubleshooting Procedure
177
Engine Does Not Start Even if Pulled
177
Engine Does Not Hold Idling/Idling Is Unstable/Idling Is too Low
178
Engine Does Not Return to Idling/Idling too High
179
Exhaust Backfiring When Decelerating
179
Engine Revs Irregularly
180
Regular Engine Progress with Valve Slightly Open
180
Poor Performance at Full Throttle/Irregular Engine Progress on Acceleration
180
Engine Knocking (Combustion Shocks)
181
Fuel Supply System
182
Removing the Injector
182
Refitting the Injector
183
Removing the Butterfly Valve
183
Refitting the Butterfly Valve
185
Pump Supply Circuit
185
Circuit Leak Test
188
Fuel Filter Check
189
Inspecting the Injector Circuit
190
Inspecting the Injector Hydraulics
195
Components Layout
197
Tachometer Diagram
198
Coolant Temperature Sensor
204
Zeroing the Throttle
205
Lambda Probe
207
Signal Check
211
Suspensions
214
Removing the Front Wheel
214
Front Wheel Hub Overhaul
216
Refitting the Front Wheel
218
Handlebar Removal
218
Handlebar Refitting
220
Front Fork
220
Front Fork Removal/Stem Removal
222
Wheel Holder Stems Sleeves Removal
222
Overhaul/Components Check
226
Oil Filling
227
Steering Column
231
Steering Bearing
232
Removing the Rear Wheel
232
Refitting the Rear Wheel
233
Shock Absorbers Removal
233
Shock Absorbers Refitting
234
Centre-Stand
234
Braking System - Exploded Diagram
238
Rear Brake Calliper Removal
238
Front Brake Calliper Removal
239
Rear Brake Disc Removal
239
Disc Inspection
240
Front Brake Disc Removal
240
Front Brake Disc Refitting/Disc Inspection
241
Front Brake Pads Removal
242
Front Brake Pads Refitting
243
Rear Brake Pads Removal
243
Rear Brake Pads Refitting
244
Fill - Bleeding the Braking System
244
Air Bleeding
245
Cooling System - Exploded Diagram
250
Electric Fan Check
250
Electric Fan Removal
251
Coolant Replacement
252
Coolant System Bleed
253
Thermostat
253
Thermostat Check
254
Chassis
258
Seat
258
Rear Rack
258
Driving Mirrors
259
Rear Handlebar Cover
260
Instrument Panel
260
Front Handlebar Cover
261
Legshield
262
Footrest
265
Left and Right Fairings Removal
266
Passenger Footrest Removal
267
Air Filter Removal
267
Filter Casing Removal
268
Tail Guard
270
Rear Mudguard
272
Helmet Bay
274
Front Mudguard
276
Fuel Tank Removal
277
Fuel Probe Removal
277
Rear Central Cover
278
Right Inspection Cover Removal
278
Radiator Fan
279
Expansion Tank
280
Flyscreen
281
Fairing Removal
282
Radiator Cover
282
Lower Cover
283

Aprilia Categories

Motorcycle Scooter Bicycle Engine Hair Dryer

More Aprilia Manuals

Aprilia SportCity 250 ie Manuals

Aprilia SportCity 250 ie Service Manual (286 pages)

Table of Contents

Related Products

Aprilia Categories