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011211
User Manuals: APE 011211 Operation and Maintenance
Manuals and User Guides for APE 011211 Operation and Maintenance. We have
1
APE 011211 Operation and Maintenance manual available for free PDF download: Operation And Maintenance Manual
APE 011211 Operation And Maintenance Manual (75 pages)
Brand:
APE
| Category:
Industrial Equipment
| Size: 3 MB
Table of Contents
Table of Contents
4
Table of Contents
5
Safety Precautions
6
Illustration List
7
Warranty
8
General Information
9
I-1. Machine Features
9
I-2. Machine Specifications
10
Model 990 Power Unit
10
I-3. General Description of Model 400 Vibro
11
Suppressor Housing
12
The Vibrator Gearbox
13
Clamp Attachment
15
Optional Attachments
15
I-4. General Description of Model 800 Power Unit
16
II. Major Component Definition
17
II-1. Component Identification
18
II-3. Caisson Clamp Identification
20
II-4. Model 990 Power Unit Skid Identification
21
II-5. Quick Disconnect Couplings
22
II-6. Tool Set Identification
23
II-7. Caisson Clamp Wedge Actuator
24
III. Loading and Unloading
25
III-1. Model 400 Vibratory Hammer
25
Lll-2. Model 990 Power Unit
25
III-3. What to Do if Damaged During Shipment
25
IV. Preparation and Operation
26
IV-1. Rigging of Vibratory Hammer
26
IV-2. Installing the Clamp Attachment
26
IV-3. Plumbing the Vibro Hoses to the Power Unit
27
IV-4. Filling Vibrator Pressure Hose
28
IV-5. Bleeding Clamp Attachment Hydraulic Hoses
28
IV-6. Precautions and Rules for Operation
29
IV-8. Shut-Down Procedures
30
9. Operation of the Remote Control pendant
31
10.Normal Steps to Operate Vibrator
31
Maintenance
32
V-1. Daily Maintenance Required Prior to Operation
32
V-2. Checklist after Power Unit Engine Has Started
32
V-3. Maintenance and Adjustments
33
V-4. Maintenance and Adjustments
33
V-5. Maintenance and Adjustments in Severe Conditions
33
Vibratory Gearbox
33
Clamp Attachment
33
MAINTENANCE (Continued
33
Hydraulic Fluid
35
Draining and Filling Hydraulic Fluid Tank
35
V-8. Hydraulic Motor - Installation and Start-Up
37
V-9. Hydraulic Motor Coupling Assembly
38
Drive Circuit
42
Clamp Circuit
42
Diesel Engine
44
Controls: Understanding How They Work
44
Preparing the Electrical System for Start-Up
47
Engine Safety Shut-Down Button Switch
47
Engine Safety Shut-Down (Three Causes of Engine Shut-Down)
48
VII-3. Remote Control pendant
49
Remote pendant Wiring Diagram
50
VII-4. Troubleshooting: Power Unit Electrical
51
Engine Oil Pressure Switch
51
Water Temperature Switch
51
Hydraulic Oil Level Switch
51
Oil Pressure Sending Unit
52
APPENDIX A - CAT 3412 Twin Turbo 800 HP Engine
53
A-1. Engine Operation Instructions
53
Pre-Start Inspection and Procedures
53
Starting the Engine
58
Determining Cause of Shutdown
59
A-2. Maintenance Recommendations
61
Lubrication Specifications
62
Fuel Specifications
63
Coolant Specifications
63
Lubrication and Maintenance
64
Electrical System
65
A-3. Engine Troubleshooting
66
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