AnsaldoSTS 95 Manuals

Manuals and User Guides for AnsaldoSTS 95. We have 1 AnsaldoSTS 95 manual available for free PDF download: Installation & Maintenance Manual

AnsaldoSTS 95 Installation & Maintenance Manual (100 pages)

Highway Crossing Gate Mechanism

Brand: AnsaldoSTS | Category: Gate Opener | Size: 2 MB

Important Notice
3
Table of Contents
7
Introduction
13
Description and General Operation
13
Figure 1-1 - Model 95 Gate Mechanism Basic Configurations
14
Reference Documents
15
Parts List Ordering References
15
Major Installation Parts
16
Figure 1-2 - Original and Redesigned Power down Modules
16
Figure 1-3 - Model 95 Gate Mechanism Major Installation Parts
17
Installation
19
Introduction
19
Required Tools
19
Foundations
19
Mast Mounting
19
Mast Mounting for Sidewalk Gate Mechanisms
20
Pedestrian Gate Shield Installation
22
Power and Control Wiring
23
Figure 2-1 - Completed Pedestrian Crossing Gate Arm Shield Installation
23
Table 2-2 - Battery and Wire Requirements
23
Power Supply Filtering and Regulation Test for Non-Battery Operation for 12 and 24 VDC Systems
24
Wiring Diagram for 12-Volt Systems
25
Wiring Diagram for 24-Volt Systems
25
Wiring Diagram for 3-Wire Control 12-Volt Systems
25
Wiring Diagram for Pedestrian Mechanism 12-Volt Systems
26
Figure 2-2 - Wiring Diagram for 12-Volt Systems - with Maintenance Switch
27
Figure 2-3 - Wiring Diagram for 12-Volt Systems - Without Maintenance Switch
28
Figure 2-4 - Wiring Diagram for 24-Volt Systems
29
Figure 2-5 - Wiring Diagram for 3-Wire Control 12-Volt Systems
30
Figure 2-6 - Wiring Diagram for Pedestrian Mechanism 12-Volt Systems with Maintenance Switch
31
Figure 2-7 - Wiring Diagram for Pedestrian Mechanism 12-Volt Systems Without Maintenance Switch
32
Spring Buffer Adjustment
33
Horizontal (Down) Buffer Adjustment
33
Vertical (Up) Buffer Adjustment
33
Torque Testing and Adjustments
33
Torque Testing (Not Required for Sidewalk Gate Mechanisms)
33
Horizontal Adjustment
34
Figure 2-8 - Torque Increase/Decrease Diagram
34
Vertical Adjustment
35
Cam Adjustment
35
Table 2-3 - Cam Adjustment
35
Gate Arm Ascent and Descent Time Test (12-Volt Systems)
36
Figure 2-9 - Number 1 Contact
36
Gate Arm Ascent and Descent Time Test (24-Volt Systems)
37
Circuit Breaker
37
Test Checklist
38
Table 2-4 - Test Checklist
38
General Maintenance and Troubleshooting
39
Safety Considerations at Multiple Gate Locations
39
General Maintenance
40
Periodic Maintenance
40
Control Relays
40
Contact Adjustments
40
Electrical Assembly
41
Hold Clear Device (Brake) Removal/Replacement and Testing Procedure
42
Figure 3-1 - Hold Clear Device
43
Gearmotor
45
Idler Gear Assembly
46
Main Shaft and Segment Gear
46
Power down of the Gate Arm
47
Figure 3-2 - Installation Close-Up
48
Eliminating Brush Dust Related System Grounds in the Gearmotor
49
Installing the Power down Module Upgrade Kit
50
Figure 3-3 - Location of the Power down Module (Units Manufactured before September 1, 2003)
51
Figure 3-4 - Proper Hardware Configuration on Terminal Posts 1C, 2C, and 3C
52
Figure 3-5 - Location of Redesigned Power down Module on Terminal Posts 1C, 2C, and 3C
52
Troubleshooting (General)
53
Testing and Troubleshooting the Power down Module for 12-Volt Systems
53
Table 3-1 - Troubleshooting Table for Model 95 Gate Mechanism
53
Testing and Troubleshooting the Power down Module for 24-Volt Systems
54
Verification of Maintenance Switch Operation
54
Optional Equipment
55
Heater (Defroster)
55
Installation Instructions for Model 95 Gate Mechanism Heater Kit
55
Maintenance Switch
55
Severe Weather Shock Option
55
Table 4-1 - Model 95 Heater Kit Ordering Information
55
Parts Lists and Equipment Diagrams
57
Table 5-1 - Model 95 Gate Mechanism Configurations
57
Model 95 Gate Mechanism - Mechanical Assembly Parts List (12- and 24-Volt Systems)
58
Table 5-2 - Model 95 Gate Mechanism - Mechanical Assembly Parts List for 12- and 24-Volt Systems
58
Parts List
59
Figure 5-1 - Model 95 Gate Mechanism - Mechanical Assembly (Sheet 1 of 2)
60
Figure 5-2 - Model 95 Gate Mechanism - Mechanical Assembly (Sheet 2 of 2)
61
Model 95 Pedestrian Gate Mechanism - Mechanical Assembly Parts List
62
Table 5-3 - Model 95 Pedestrian Gate Mechanism - Mechanical Assembly Parts List
62
Figure 5-3 - Model 95 Pedestrian Gate Mechanism - Mechanical Assembly (Sheet 1 of 4)
64
Model 95 Sidewalk Gate Mechanism - Mechanical Assembly Parts List
68
Table 5-4 - Model 95 Sidewalk Gate Mechanism - Mechanical Assembly Parts List
68
Figure 5-7 - Model 95 Sidewalk Gate Mechanism - Mechanical Assembly (Sheet 1 of 3) (RH Shown - LH Available)
70
Model 95 Gate Mechanism Electrical Assembly with PN-150 Relay (12-Volt Systems) (N46782101)
73
Table 5-5 - Parts List for the 12-Volt Electrical Assembly with PN-150 Relay
73
Figure 5-10 - Model 95 Gate Mechanism Electrical Assembly with PN-150 Relay (12-Volt Systems)
75
Non-Vital Relay Electrical Assembly for 12-Volt Systems (N46782001)
76
Table 5-6 - Parts List for the 12-Volt Electrical Assembly with Non-Vital Relay
76
Electrical Assembly for 24-Volt Systems (N46782102)
79
Table 5-7 - Parts List for the 24-Volt Electrical Assembly with the PN-150 Relay
79
Non-Vital Relay Electrical Assembly for 24-Volt Systems (N46782002)
82
Table 5-8 - Parts List for the 24-Volt Electrical Assembly with Non-Vital Relay
82
Non-Vital Pedestrian Mechanism Relays Electrical Assembly for 12-Volt Systems (N46782201, N46782202)
85
Table 5-9 - Parts List for the 12-Volt Electrical Assembly for Non-Vital Pedestrian Mechanisms
85
Figure 5-14 - Non-Vital Pedestrian Mechanism Relay, Electrical Assembly
86
Model 95 Maintenance Switch
87
Table 5-10 - Model 95 Maintenance Switch Retrofit Assembly (Refer to Figure 5-15 and Figure 5-16)
87
Figure 5-16 - Maintenance Switch Installation
88
Tool Kit (N46707001)
89
Table 5-11 - Parts List for Tool Kit (N46707001)
89
Recommended Model 95 Non-Vital Gate Mech Spare Parts Kit (X46700016)
90
Recommended Spare Parts Not Contained in the Spare Parts Kit
90
Model 95 Gate Mech Torque Wrench Kit (X46700003)
90
Table 5-12 - Parts List for Spare Parts Kit (N46700016)
90
Table 5-13 - Other Recommended Spare Parts
90
Table 5-14 - Torque Wrench Kit (X46700003)
90
Power down Module Upgrade Kit (X46700031)
91
Snub Component Upgrade Kit
91
Accessories for the Model 95 Gate Mechanism
91
Table 5-15 - Power down Module Kit (X46700031)
91
Table 5-16 - Snub Component Upgrade Kit (X46700038)
91
Table 5-17 - Accessories for the Model 95 Gate Mechanism
91
Gate Arm Light Fuse Retrofit Kit
93
Table 5-18 - Parts List for the Gate Arm Light Fuse Retrofit Kit (X46700039)
93
Table 5-19 - Parts List for the Fuse Holder Assembly (N46719101) (Figure 5-18)
93
Figure 5-18 - Gate Arm Light Fuse Retrofit Kit
94
Gate Arm Clearing Graphs
95
Figure 6-2 - Fifteen-Second Gate Arm Clearing Graph
96
Figure 6-3 - Twenty-Second Gate Arm Clearing Graph
97
Technical Support
99

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AnsaldoSTS 95 Installation & Maintenance Manual (100 pages)

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