Amada UB25 Manuals

Manuals and User Guides for Amada UB25. We have 2 Amada UB25 manuals available for free PDF download: Operation Manual

Amada UB25 Operation Manual (148 pages)

LINEAR DC RESISTANCE WELDING CONTROL

Brand: Amada | Category: Welding System | Size: 3 MB

Table of Contents
4
Chapter 1. Description

17
- Section I. Introduction
  17
- Features
  17
- Applications
  18
- Section II. Description
  19
- Section III. Overview
  20
- Introduction
  20
- LCD Screens
  20
- Menu Screens
  21
- Data Screens
  21
- Alphanumeric Data
  21
- Operational States
  21
- Graphed Data
  23
- Section IV. Controls and Indicators
  24
- Introduction
  24
- Liquid Crystal Display (LCD) and Weld Selector Keys
  24
- Numeric Keypad and Operational Controls
  26
- Section V. Emergency Stop Switch and 24V Jumpers
  29
- Section VI. Related Publications
  30
Chapter 2 Getting Started

31
- Section I: Planning for Installation
  31
- Space Requirements
  31
- Utilities
  31
- Section II: Unpacking
  32
- Section III: Electrical and Data Connections
  33
- Section IV. Setup
  34
- Manual Weld Head Connections
  34
- Air-Actuated Weld Head Connections
  36
- Relay, Data, and Communication Connections
  36
- Section I: Introduction
  37
- Section II: Weld Schedules
  38
- Definition
  38
- Weld Sequence Timing
  38
- Welding Applications
  39
- Weld Head Applicability
  39
- Single-Pulse Weld Profile
  40
- Applications
  40
- Description
  40
- Upslope/Downslope Weld Profile Applications
  40
- Dual-Pulse Weld Profile
  41
- Applications
  41
- Description
  41
- Section III. Programmable Feedback Modes
  43
- Introduction
  43
- Current Mode
  43
- Applications
  43
- Description
  43
- Voltage Mode
  43
- Power Mode
  43
- Section IV. Weld Monitor
  44
- Introduction
  44
- Active Part Conditioner (APC)
  44
- Applications
  44
- Description
  44
- How It Works
  45
- Instructions
  46
- Energy Limits
  46
- Applications
  46
- Description
  46
- Pre-Weld Check
  48
- Application
  48
- Function
  48
Chapter 4, Operating Instructions

49
- Section I: Introduction
  49
- Section II: Initial Setup
  50
- Pre-Operational Checks
  50
- Connections
  50
- Power
  50
- Compressed Air
  50
- Initial Setup Instructions
  50
- Section III. Programming Weld Schedules
  51
- Introduction
  51
- Select a Weld Schedule
  51
- Enter New Values
  51
- Single-Pulse Weld Schedule
  52
- Upslope/Downslope Weld Schedule
  53
- Dual-Pulse Weld Schedule
  54
- Section IV. Programming the Weld Monitor
  55
- Section V. Programming for Active Part Conditioning
  57
- Section VI. Operation
  59
- General Operator Safety
  59
- Manual Welding
  59
- Operation
  59
- Normal Stop
  59
- Automated Welding
  59
- Normal Stop
  60
- Emergency Stop
  60
- Re-Set after Emergency Stop
  60
Chapter 5, Setup Software

61
- Section I: Introduction
  61
- Overview
  61
- Section II. How to Use Menu Screens
  62
- Main Menu
  62
- Setup Menus
  62
- Section III. Operator Preferences
  64
- Display Contrast
  64
- Buzzer Loudness
  64
- End of Cycle Buzzer
  64
- Update Graph after Weld
  65
- Buzzer on Weld Stop
  65
- Section IV. System Settings
  66
- Waveform Check and Weld Fire Lockout
  66
- Waveform Check ON/OFF
  66
- Stability Check % Limit Setting
  66
- Stability Check Delay Setting
  67
- Energy Capacity % Limit Setting
  67
- Weld Fire Lockout Charge % Setting
  68
- Footswitch Weld Abort
  68
- Switch Debounce Time
  69
- Firing Switch
  69
- Input Switch Select
  70
- Mechanical Selection
  70
- OPTO Selection
  71
- PLC Selection
  71
- Control Signals Select
  72
- Weld Counter Functions
  72
- System Security
  73
- Calibration
  74
- Chain Schedules
  74
- Section V. PID Test Weld Setup
  77
- Overview
  77
- Do Test Weld Options
  77
- Ignore First/Last
  78
- Section VI. Relay Settings
  79
- Function
  79
- Programming Instructions
  79
- Section VII. Special Functions
  81
- Copy a Schedule
  81
- Reset Defaults
  81
- Reset System Parameters
  83
- Reset All Schedules
  83
- Section VIII. Communication and Data
  84
- Requirements
  84
- Communication
  84
- I.D. Number
  85
- Baud Rate
  85
Chapter 6. User Maintenance

87
- Section I. Precautions
  87
- Section II. Operator Maintenance
  87
- Section III. Troubleshooting
  87
- General Kinds of Problems
  87
- Alarm Messages
  88
- Troubleshooting
  88
- Technical Assistance
  91
- Electrode Maintenance
  92
- Parts Replacement
  92
Chapter 7. Calibration

93
- Section I. Introduction
  93
- Overview
  93
- Calibration Equipment Required
  93
- Calibration Points
  94
- Section II. Calibration Equipment Setup
  95
- Section III. Calibration Procedure
  96
Appendix A. Technical Specifications

99
Appendix B. Electrical and Data Connectors

103
Appendix C. the Basics of Resistance Welding

115
Appendix D. Quality Resistance Welding Solutions Defining the Optimum Process

121
Appendix E. LCD Display Messages

133
Appendix F. Relay Timing Diagrams

141
Appendix Grepetition Rates

145

Amada UB25 Operation Manual (48 pages)

SERIAL DATA COMMUNICATIONS

Brand: Amada | Category: Power Supply | Size: 1 MB

Table of Contents
4
Description
11
Chapter 2. Communications Syntax

13
- Data and Display Formats
  13
- Status Message Codes
  14
- Communication Set-Up
  18
- Communication Role
  18
- Baud Rate
  19
- RS-232/485 Select
  19
- Number
  19
Appendix A. RS-232 and RS-485 Connections

21
Appendix B. Serial Data Communications Programming Codes

25

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Amada UB25 Manuals

Amada UB25 Operation Manual (148 pages)

Table of Contents

Chapter 1. Description

Chapter 2 Getting Started

Chapter 4, Operating Instructions

Chapter 5, Setup Software

Chapter 6. User Maintenance

Chapter 7. Calibration

Appendix A. Technical Specifications

Appendix B. Electrical and Data Connectors

Appendix C. the Basics of Resistance Welding

Appendix D. Quality Resistance Welding Solutions Defining the Optimum Process

Appendix E. LCD Display Messages

Appendix F. Relay Timing Diagrams

Appendix Grepetition Rates

Amada UB25 Operation Manual (48 pages)

Table of Contents

Chapter 2. Communications Syntax

Appendix A. RS-232 and RS-485 Connections

Appendix B. Serial Data Communications Programming Codes

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Amada Categories