Amada LW500A Manuals

Amada LW500A Manuals

Manuals and User Guides for Amada LW500A. We have 1 Amada LW500A manual available for free PDF download: Operation Manual

Amada LW500A Operation Manual

Amada LW500A Operation Manual (184 pages)

YAG LASER WELDER

Brand: Amada | Category: Welding System | Size: 29 MB

Table of Contents

Table of Contents

3
- Revision Record
  2
  - Table of Contents
    3
- Contents
  5
- CDRH Compliance Statement
  8
- Contact Us
  8
- Safety Precautions
  9
  - General Precautions
    12
  - Installation Precautions
    12
  - Cold Weather Precautions
    13
  - Maintenance/Service Precautions
    13
  - Operating Precautions
    13
  - Transporting Precautions
    14
  - Lift Truck/Forklift Precautions
    15
  - Crane Precautions
    16
  - Using Cushions
    16
  - Shipping Precautions
    17
- Warranty
  18
- Chapter 1. System Description
  
  23
  - Section I: Features
    23
  - Section II: System Components
    24
    
    Front Panel
    24
    
    Middle Panel
    25
    
    Top, Side, and Rear Panels
    27
    
    Laser Oscillator
    29
    
    MLE-116A Control Panel
    31
- Chapter 2 . Getting Started
  
  33
  - Section I: Planning
    33
    
    Physical Requirements
    33
    
    Power Requirements
    33
  - Section II: Installation
    34
    
    Removing the Oscillator Hold-Down Brackets
    34
    
    Securing the Laser (Optional)
    35
    
    Supplying Power
    36
    
    Cooling Water Block Diagram
    37
    
    Cooling Water System
    37
    
    Connecting the Hose for Primary Cooling Water
    38
    
    Supplying the Secondary Cooling Water
    38
    
    Handling Fiber Optic Cables
    39
    
    Minimum Bend Radius for Specified Core Diameter
    39
    
    Optical Fiber Connection
    39
    
    Connecting to the Laser Beam Input Unit (Inside the Laser)
    40
    
    Connecting to Laser Beam Output Unit (Focus Head)
    41
- Chapter 3. Programming Functions
  
  43
  - Section I. Touch Screen
    43
    
    About the LCD Screens
    43
    
    Blue or Green Buttons
    43
    
    How to Use the Touch Screen
    43
    
    Light Blue Buttons
    44
    
    Main LCD Screens
    44
    
    Beam
    46
    
    Common Items on each Screen
    46
    
    Form
    46
    
    Menu Select Buttons
    46
    
    Pump
    46
    
    Schedule
    46
    
    Water Temp
    46
    
    HV (High Voltage)
    47
    
    Main Shut
    47
    
    Position
    47
    
    Trouble Reset
    47
  - Section II. How to Use the LCD Screens
    48
    
    Peak Power
    48
    
    Schedule Screen
    48
    
    [FORM: FIX] Function
    48
    
    Cool
    49
    
    Flash1
    49
    
    Flash2
    49
    
    Flash3
    49
    
    FORM: FIX Settings
    49
    
    Reference Value
    49
    
    Repeat > 0
    49
    
    Seam
    49
    
    Shot = 0
    49
    
    Slope
    49
    
    (Left/Right)
    50
    
    Point 01-20
    50
    
    Reset
    50
    
    Seam
    50
    
    [FORM: FLEX] Function
    50
    
    SEAM Weld Screen
    51
    
    Point / Shot / Power
    52
    
    Reset
    52
    
    Seam Weld Node Example
    52
    
    Control Device
    54
    
    Deionized Water Res
    54
    
    Delivery System
    54
    
    Position Blink
    54
    
    Status Screen
    54
    
    Fiber
    55
    
    Preset Count
    55
    
    Reset Count
    55
    
    ROM Version
    55
    
    High / Low Alarm Limits
    56
    
    Lamp Input Power
    56
    
    Power Monitor Screen
    56
    
    Shot Count / Good Count
    56
    
    Average
    57
    
    Energy
    57
    
    Reference Setting
    57
    
    Enter a Password
    58
    
    Password Mode Screen
    58
    
    Value Change
    58
    
    Correct Password
    59
    
    Incorrect Password
    59
    
    Password-Protected Settings and Functions
    59
    
    Power Monitor
    60
    
    Printout Mode Screen
    60
    
    Schedule
    60
    
    Seam Weld
    60
    
    Examples of Schedule Printout
    61
    
    Examples of Power Monitor Printout
    62
    
    Examples of Seam Weld Printout
    62
    
    Connecting the Serial Printer
    63
  - Section III. Initialization Screen
    64
    
    Initialize
    64
    
    Initialize Screen
    64
    
    Network
    64
    
    Alarm High / Low
    65
    
    Memory Switch
    65
    
    Position Auto-Off
    65
    
    Ref Temp
    65
    
    Memory Switch Functions
    66
  - Section IV. Maintenance Mode Screen
    68
    
    Maintenance Mode Screen
    68
    
    Mode
    68
    
    Control
    69
    
    Current
    69
    
    Date / Time
    69
    
    Error Record
    69
    
    Flow
    69
    
    Pulse Width
    69
- Chapter 4. Operating Instructions Section I. Welding Preparation
  
  71
- Chapter 5. Maintenance Section I: Precautions
  
  77
  - Section II. Troubleshooting
    78
    
    Error Codes
    78
    
    Error Codes and Corrective Actions
    78
  - Section III: Routine Maintenance Schedule
    84
: Maintenance Section IV: Maintenance Procedures

85

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