Amada DC25 Manuals

Manuals and User Guides for Amada DC25. We have 2 Amada DC25 manuals available for free PDF download: Operation Manual

Amada DC25 Operation Manual (162 pages)

LINEAR DC RESISTANCE WELDING CONTROL

Brand: Amada | Category: Controller | Size: 4 MB

Table of Contents
5
Chapter 1: Description

17
- Introduction
  17
  - Features
    17
  - Applications
    18
- Description
  19
- Section III: Overview
  20
  - Introduction
    20
  - LCD Screens
    20
  - Menu Screens
    21
  - Data Screens
    21
  - Alphanumeric Data
    21
  - Operational States
    21
  - Graphed Data
    23
- Section IV: Controls and Indicators
  24
  - Introduction
    24
    
    Liquid Crystal Display (LCD) and Weld Selector Keys
    24
    
    Numeric Keypad and Operational Controls
    26
- Emergency Stop Switch and 24V Jumpers
  29
- Section VI: Related Publications
  30
Chapter 2: Getting Started

31
- Planning for Installation
  31
  - Space Requirements
    31
  - Utilities
    31
- Unpacking
  32
- Section III: Electrical and Data Connections
  33
- Section IV: Setup
  35
  - Manual Weld Head Connections
    35
  - Air-Actuated Weld Head Connections
    37
    
    Relay, Data, and Communication Connections
    38
Chapter 3 : Using DC25 Welding and Monitoring Functions

39
- Introduction
  39
- Weld Schedules
  40
  - Definition
    40
    
    Weld Sequence Timing
    40
  - Welding Applications
    41
    
    Weld Head Applicability
    41
  - Single-Pulse Weld Profile
    42
    
    Applications
    42
    
    Description
    42
    
    Upslope/Downslope Weld Profile Applications
    42
  - Dual-Pulse Weld Profile
    43
    
    Applications
    43
    
    Description
    43
- Section III: Programmable Feedback Modes
  45
  - Introduction
    45
  - Current Mode
    45
    
    Applications
    45
    
    Description
    45
  - Voltage Mode
    45
  - Power Mode
    45
- Section IV: Weld Monitor
  46
  - Introduction
    46
  - Active Part Conditioner (APC)
    46
    
    Applications
    46
    
    Description
    46
    
    How It Works
    47
  - Instructions
    48
- Energy Limits
  48
  - Applications
    48
  - Description
    48
- Pre-Weld Check
  49
  - Application
    49
  - Function
    49
Chapter 4: Operating Instructions

51
- Introduction
  51
- Initial Setup
  52
  - Pre-Operational Checks
    52
    
    Compressed Air
    52
    
    Connections
    52
    
    Initial Setup Instructions
    52
    
    Power
    52
- Section III: Programming Weld Schedules
  53
  - Introduction
    53
    
    Enter New Values
    53
    
    Select a Weld Schedule
    53
  - Single-Pulse Weld Schedule
    54
  - Upslope/Downslope Weld Schedule
    55
  - Dual-Pulse Weld Schedule
    56
- Section IV: Programming the Weld Monitor
  57
- Programming for Active Part Conditioning
  60
- Section VI: Operation
  62
  - General Operator Safety
    62
  - Manual Welding
    62
    
    Normal Stop
    62
    
    Operation
    62
  - Automated Welding
    62
    
    Emergency Stop
    63
    
    Normal Stop
    63
    
    Re-Set after Emergency Stop
    63
Chapter 5: Setup Software

65
- Introduction
  65
  - Overview
    65
- How to Use Menu Screens
  66
  - Main Menu
    66
  - Setup Menus
    66
- Section III: Operator Preferences
  68
  - Display Contrast
    68
  - Buzzer Loudness
    68
  - End of Cycle Buzzer
    68
    
    Buzzer on Weld Stop
    69
    
    Update Graph after Weld
    69
- Section IV: System Settings
  70
  - Waveform Check and Weld Fire Lockout
    70
    
    Stability Check % Limit Setting
    70
    
    Waveform Check ON/OFF
    70
    
    Energy Capacity % Limit Setting
    71
    
    Stability Check Delay Setting
    71
    
    Weld Fire Lockout Charge % Setting
    72
  - Footswitch Weld Abort
    72
  - Switch Debounce Time
    73
  - Firing Switch
    73
  - Input Switch Select
    74
    
    Mechanical Selection
    74
    
    OPTO Selection
    75
    
    PLC Selection
    75
  - Control Signals Select
    76
    
    Weld Counter Functions
    76
  - System Security
    77
  - Calibration
    78
  - Chain Schedules
    78
- PID Test Weld Setup
  81
  - Overview
    81
  - Do Test Weld Options
    81
  - Ignore First/Last
    82
- Section VI: Relay Settings
  83
  - Function
    83
  - Programming Instructions
    83
- Section VII: Special Functions
  85
  - Copy a Schedule
    85
  - Reset Defaults
    85
    
    Reset All Schedules
    87
    
    Reset System Parameters
    87
- Section VIII: Communication and Data
  88
  - Requirements
    88
  - Communication
    88
  - I.D. Number
    89
  - Baud Rate
    89
Chapter 6: User Maintenance

91
- Precautions
  91
- Operator Maintenance
  91
- Section III: Troubleshooting
  91
  - General Kinds of Problems
    91
    
    Soft
    91
    
    Hard
    92
  - Alarm Messages
    92
  - Troubleshooting
    92
  - Technical Assistance
    95
  - Electrode Maintenance
    95
  - Parts Replacement
    96
Chapter 7: Calibration

97
- Introduction
  97
  - Overview
    97
  - Calibration Equipment Required
    97
  - Calibration Points
    98
- Calibration Equipment Setup
  99
- Section III: Calibration Procedure
  100
Appendix A: Technical Specifications

103
Appendix B: Electrical and Data Connectors

107
Appendix C: the Basics of Resistance Welding

119
Appendix D: Quality Resistance Welding Solutions Defining the Optimum Process

125
Appendix E: LCD Display Messages

137
Appendix F: Relay Timing Diagrams

147
Appendix Grepetition Rates

151

Amada DC25 Operation Manual (48 pages)

SERIAL DATA COMMUNICATIONS

Brand: Amada | Category: Power Supply | Size: 1 MB

Table of Contents
4
Description
11
Chapter 2. Communications Syntax

13
- Data and Display Formats
  13
- Status Message Codes
  14
- Communication Set-Up
  18
- Communication Role
  18
- Baud Rate
  19
- RS-232/485 Select
  19
- Number
  19
Appendix A. RS-232 and RS-485 Connections

21
Appendix B. Serial Data Communications Programming Codes

25

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Amada DC25 Manuals

Amada DC25 Operation Manual (162 pages)

Table of Contents

Chapter 1: Description

Chapter 2: Getting Started

Chapter 3 : Using DC25 Welding and Monitoring Functions

Chapter 4: Operating Instructions

Chapter 5: Setup Software

Chapter 6: User Maintenance

Chapter 7: Calibration

Appendix A: Technical Specifications

Appendix B: Electrical and Data Connectors

Appendix C: the Basics of Resistance Welding

Appendix D: Quality Resistance Welding Solutions Defining the Optimum Process

Appendix E: LCD Display Messages

Appendix F: Relay Timing Diagrams

Appendix Grepetition Rates

Amada DC25 Operation Manual (48 pages)

Table of Contents

Chapter 2. Communications Syntax

Appendix A. RS-232 and RS-485 Connections

Appendix B. Serial Data Communications Programming Codes

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Amada Categories