Amada CD-A Series Discharge Welder Manuals

Amada CD-A Series Discharge Welder Manuals

Manuals and User Guides for Amada CD-A Series Discharge Welder. We have 1 Amada CD-A Series Discharge Welder manual available for free PDF download: Operation Manual

Amada CD-A Series Operation Manual

Amada CD-A Series Operation Manual (108 pages)

STORED ENERGY POWER SUPPLY

Brand: Amada | Category: Power Supply | Size: 3 MB

Table of Contents

Revision Record
2
Table of Contents
3
Contact Us
6
Safety Notes
7
Limited Warranty
10
Chapter 1. Description Section I: Features

15
- Features
  15
- Display Screens
  16
- Description
  17
- Section II: Major Components
  19
  - Major Components
    19
  - Front Panel Controls
    19
    
    UP/DOWN Buttons
    20
    
    Polarity Select
    20
    
    Pulse Select
    20
    
    Run
    20
    
    Menu
    20
    
    Limits / Counters
    21
    
    Pulse 1 & Pulse 2
    21
    
    Sqz / Hold
    21
    
    Save
    21
    
    Clear
    21
    
    CHARGE MONITOR Light
    21
    
    WELD/NO WELD Switch
    21
  - Emergency Stop Switch Operation
    22
Chapter 2. Installation and Setup Section I: Installation

23
Chapter 3. Using Display Screens Section I: RUN Screen

35
- RUN Screen
  35
- Editing the RUN Screen
  36
  - Pulse 1
    36
  - Pulse 2
    36
  - Squeeze Time
    36
  - Hold Time
    37
- Section II: LIMITS / COUNTERS Screen
  38
  - LIMITS / COUNTERS Screen
    38
  - Edit the LIMITS / COUNTERS Screen
    38
    
    Pulse 1 - Upper Limit
    38
    
    Pulse 1 - Lower Limit
    38
    
    Pulse 2 Limits
    38
    
    Pulse 1 - Action
    39
    
    Reset Weld Counter
    39
    
    Edit Counter Limit
    39
- Section III: MENU Screen
  40
  - MENU Screen
    40
  - Editing the MENU Screen
    40
    
    Buzzer
    40
    
    Baud Rate
    41
    
    Debounce
    41
    
    Chaining Start
    41
    
    Chaining End
    42
    
    Remote
    42
    
    Language
    42
    
    Reset Defaults
    43
    
    Repeat Mode
    43
    
    Repeat Time
    44
    
    Weld Mode
    45
Chapter 4. Operating Instructions Section I: Introduction

47
- Before You Start
  47
- Pre-Operational Checks
  47
  - Connections
    47
  - Power
    47
  - Compressed Air
    47
- Initial Setup
  48
- Section II. Operation
  49
  - Start-Up
    49
  - Using Existing Weld Schedules
    49
  - Modifying Weld Schedules
    49
  - Set Peak Current Monitor Limits
    50
  - Set Weld Counter Limit or Reset the Weld Counter
    51
  - Set MENU Entries
    51
  - Dual Weldhead Operation
    52
  - Programming Lock
    52
  - Schedule Lock
    52
  - Turning the Unit off
    53
- Section III: Operational Notes
  54
  - Repetition Rate
    54
  - Automatic Power Turn-Down
    54
  - Extended Shut-Down Procedure
    54
Chapter 5. Maintenance

55
- Section I. Troubleshooting
  55
  - Calibration
    58
  - Electrode Maintenance
    58
  - Parts Replacement
    58
- Section III. Repair Service
  59
Appendix A. Technical Specifications

61
Appendix B. Electrical and Data Connections

65
Appendix C. System Timing

75
Appendix D. Communications

79
Appendix E. the Basics of Resistance Welding

89
Appendix F. Quality Resistance Welding Solutions: Defining the Optimum Process

95

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