Amada 1000ADP Manuals

Manuals and User Guides for Amada 1000ADP. We have 1 Amada 1000ADP manual available for free PDF download: Operation Manual

Amada 1000ADP Operation Manual

Amada 1000ADP Operation Manual (112 pages)

STORED ENERGY POWER SUPPLY

Brand: Amada | Category: Power Supply | Size: 2 MB

Table of Contents

Revision Record
2
Table of Contents
3
Contact Us
6
Safety Notes
7
Chapter 1. Description Section I: Features

15
- Section I: Features
  15
- Display Screens
  16
- Description
  17
- Section II: Major Components
  19
  - Major Components
    19
  - Front Panel Controls
    19
    
    UP/DOWN Buttons
    20
    
    Menu
    21
    
    Polarity Select
    21
    
    Pulse Select
    21
    
    Run
    21
    
    Clear
    22
    
    Limits / Counters
    22
    
    Pulse 1 & Pulse 2
    22
    
    Save
    22
    
    Sqz / Hold
    22
    
    CHARGE MONITOR Light
    23
  - WELD/NO WELD Switch
    23
  - Emergency Stop Switch Operation
    23
Chapter 2. Installation and Setup Section I: Installation

25
- Unpacking
  25
- Space Requirements
  25
- Utilities
  26
  - Power
    26
    
    Compressed Air and Cooling Water
    26
- Input Logic Configuration
  27
- Section II. 125ADP & 300ADP External Equipment Connections
  28
  - Emergency Stop Switch
    28
    
    Weld Head Connections to Power Supply Terminals
    29
    
    Foot Pedal-Actuated Weld Head Connection
    30
    
    24 VDC Ez-Air
    31
    
    EZ-AIR Weld Head Connections
    31
    
    24 Vac Ez-Air
    32
- Section III. 1000ADP External Equipment Connections
  34
  - Overview
    34
  - Connecting the 1000ADP Transformer
    35
Chapter 3. Using Display Screens Section I: RUN Screen

37
- RUN Screen
  37
- Editing the RUN Screen
  38
  - Pulse 1
    38
  - Pulse 2
    38
  - Squeeze Time
    38
  - Hold Time
    39
- Section II: LIMITS / COUNTERS Screen
  40
  - LIMITS / COUNTERS Screen
    40
  - Edit the LIMITS / COUNTERS Screen
    40
    
    Pulse 1 - Lower Limit
    40
    
    Pulse 1 - Upper Limit
    40
    
    Pulse 2 Limits
    40
    
    Edit Counter Limit
    41
    
    Pulse 1 - Action
    41
    
    Reset Weld Counter
    41
- Section III: MENU Screen
  43
  - MENU Screen
    43
  - Editing the MENU Screen
    43
    
    Baud Rate
    44
    
    Chaining Start
    44
    
    Debounce
    44
    
    Chaining End
    45
    
    Language
    45
    
    Remote
    45
    
    Fast Welding
    46
    
    Reset Defaults
    46
    
    Repeat Mode
    47
- Repeat Time
  48
Chapter 4. Operating Instructions Section I: Introduction

49
- Before You Start
  49
- Pre-Operational Checks
  49
  - Connections
    49
  - Power
    49
  - Compressed Air
    49
- Initial Setup
  50
- Section II. Operation
  51
  - Start-Up
    51
  - Modifying Weld Schedules
    51
  - Set Peak Current Monitor Limits
    52
  - Set Weld Counter Limits or Reset the Weld Counter
    53
  - Set MENU Entries
    53
  - Dual Weldhead Operation
    54
  - Programming Lock
    54
  - Schedule Lock
    54
  - Fast Welding
    55
  - Turning the Unit off
    55
- Section III: Operational Notes
  56
  - Repetition Rate
    56
  - Automatic Power Turn-Down
    56
  - Open Load Protection
    56
  - Extended Shut-Down Procedure
    57
Chapter 5 . Maintenance

59
- Section I. Troubleshooting
  59
  - Troubleshooting
    59
- Section II. Maintenance
  59
  - Calibration
    62
  - Electrode Maintenance
    62
  - Parts Replacement
    62
- Section III. Repair Service
  63
Appendix A. Technical Specifications

65
Appendix B. Electrical and Data Connections

69
Appendix C. System Timing

79
Appendix D. Communications

83
- Remote Programming
  83
Appendix E. the Basics of Resistance Welding

93
Appendix F. Quality Resistance Welding Solutions: Defining the Optimum Process

99
- Common Problems
  107

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