Altendorf ElmoDrive F45 Manuals

Altendorf ElmoDrive F45 Manuals

Manuals and User Guides for Altendorf ElmoDrive F45. We have 1 Altendorf ElmoDrive F45 manual available for free PDF download: Operating Manual

Altendorf ElmoDrive F45 Operating Manual

Altendorf ElmoDrive F45 Operating Manual (266 pages)

Brand: Altendorf | Category: Saw | Size: 13.83 MB

Table of Contents

Table of Contents
2
Foreword
5
Meaning of the Stated Descriptions
6
Machine Identification
6
Certificates
7
- EC Prototype Testing Certificate
  8
- DGUV Test Certificate
  12
Marks of Conformity
15
3 Product Description

16
- Marking, Pictographs
  16
- Intended Use
  16
  - Tools
    17
  - Usable Saw Blades
    18
  - Site of Installation/Use
    18
  - Coolant Spray Device
    18
  - Clamping Device
    18
  - Machine Operator Positions
    19
  - Foreseeable Misuse
    20
  - Residual Risk
    21
- Dimensions and Weights
  22
- Auxiliary Power/Power Requirements
  23
- Emissions
  25
- Noise - Characteristic Values
  25
- Dust
  27
- Electromagnetic Compatibility
  27
- Ambient Conditions
  28
- Transport and Storage
  28
- Safety Information
  29
- Operational Safety
  29
- Deflector Wedge
  31
- Safety Devices
  32
- Top Safety Hood/Riving Knife
  33
- Handling Batteries / Accumulators
  34
  - Information on Battery Regulations
    34
  - Measures for Damage Prevention
    34
- Description of Machine
  36
- Definitions 4.1 Description of Machine
  36
- Terms
  38
  - Scoring
    38
  - Scoring Blade
    38
  - Grooves
    38
  - Packaging
    40
  - Degree of Dismantling
    40
  - Intermediate Storage
    40
5 Transport, Siting and Installation

40
- Safety Measures before Use/Installation
  41
  - Installation Site
    41
  - Foundation Plan
    41
  - Space Requirement
    43
  - Fixing
    44
- Installation
  45
- Telescopic Tube for Swinging Arm
  45
- Main Table Length Extension
  47
- Rip Fence
  49
- Cross-Slide and Crosscut Fence
  51
- Sliding Table
  71
  - Bottom Carriage Stop
    71
  - Installing the Middle Carriage
    71
  - Installing the Top Carriage
    72
  - Back Stop
    72
  - Central Fixing
    73
  - Bracket on the Bottom Carriage
    73
  - Position of E-Chain
    74
  - Fastening the E-Chain
    75
  - Switch Cabinet
    75
  - Fastening the E-Chain / Cable
    76
  - Mains Connection
    77
- Electrical Connection
  77
- Circuit Diagram
  78
- Connecting the Extraction System (Customer Side!)
  80
- Bottom Extraction Connection
  80
- Basic Machine Setting
  82
- Sub Rollers on the Sliding Table
  82
  - Check the Sub-Rollers
    82
  - Setting of the Sub-Rollers
    82
- Main Table
  83
  - Checking the Main Table
    83
  - Adjusting the Main Table
    83
- Swinging Arm
  84
  - Swivelling Arm, Check
    84
  - Crosscut Fence Setting
    84
- Cross-Slide Height
  85
  - Checking the Cross-Slide Height
    85
  - Adjusting the Cross-Slide Height
    85
- Setting Free Cut
  86
- Angle Cut
  88
  - Checking the Angle Cut
    88
  - Factory Setting
    88
- 0° Setting of the Saw Blade
  89
  - Cutting a Test Piece
    89
  - Checking the 0° -Setting
    89
- Working Safely with the Dimension Saw
  90
- Cross-Slide/Crosscut Fence
  90
- Rip Fence
  93
- Flat Position of the Stop Fence
  94
- Double Roller Carriage
  95
- Working Examples
  97
  - Rotational Speed
    97
  - Position of the Hands
    97
  - Edge Cutting (Trimming)
    98
  - Tool: Circular Saw Blade for Longitudinal Cuts
    98
  - Longitudinal Cutting of Narrow Workpieces
    99
  - Longitudinal Cutting
    99
  - Cutting Strips
    99
  - Crosscutting Wide Workpieces
    100
  - Tool: Circular Saw Blade for Crosscuts
    100
  - Concealed Cutting, Rebating
    101
  - Concealed Cutting, Grooves
    101
  - Tool: Circular Saw Blade for Fine Cuts
    101
  - Crosscutting against the Rip Fence
    102
  - Crosscutting Short and Narrow Workpieces
    103
  - Dividing Large Boards
    104
  - Cutting with a Negative Cutting Angle
    104
- Machine Operation
  105
- Main Switch
  105
  - Grey/Black Main Switch
    105
  - Red/Yellow Main Switch
    105
- Switching the Saw Drives on and off
  106
  - Switches for Saw Drives
    106
  - Switches for Sliding Table Saw Drives
    107
- Setting the Speed
  108
- Changing the Rotational Speed
  108
- Fitting the Main Saw Blade
  109
  - AKE Clamping System
    109
  - Front Flange
    109
  - Lock on the Middle Carriage
    109
  - Fitting a Milling Tool
    111
  - Adjusting the Riving Knife
    112
- Saw Blade Recommendation
  113
  - Tbl. 6-1 Cutting Speed
    113
  - Sliding Table Unlocked
    114
  - Sliding Table Locked
    114
  - Table Locking
    114
- Monitor Controls Elmodrive
  115
  - Monitor Controls P-Terminal
    115
  - ELMO II Start Screen
    116
  - Start Screen / Tilting in both Directions
    117
  - Start Screen
    117
  - Start Screen / CNC Crosscut Fence DUO
    118
  - Safety Area / Inching Mode
    119
  - Description of Numeric Keypad Functions
    119
  - Numeric Keypad
    119
- Calibration
  120
- Tool Management
  121
- Height Adjustment
  122
- Height Adjustment (Elmodrive)
  122
- Tilt Adjustment
  123
  - Tilt Adjustment_Elmodrive, Tilting to One Side
    123
  - Tilt Adjustment_Elmodrive, Tilting to both Sides
    124
- Motor Driven Rip Fence (Option)
  127
  - Rip Fence Adjustment
    127
  - Flat Guide Surface
    128
  - High Guide Surface
    128
  - Elmodrive Monitor with Man. Rip Fence
    128
- Infinitely Variable Speed Adjustment (Option)
  129
  - Selecting the Rotational Speed for the Main Saw Blade
    129
  - Set/Change Speed
    130
  - Selecting a Stored Speed
    131
  - Storing a Rotational Speed
    132
- Crosscut Fences
  133
  - Manual Crosscut Fence
    133
  - Screen Displayed for Tilt Angle 0°
    133
  - Correction Dimension
    136
  - CNC Crosscut Fence uno 90
    137
  - CNC Crosscut Fence uno
    137
  - CNC Crosscut Fence DUO 90
    138
  - Setting the Dimension for the Throw-Over Stops
    139
  - CNC Crosscut-Mitre Fence DUO FLEX
    141
  - Screen after Pressing the EXTRAS Field
    142
  - Calibrating the Crosscut-Mitre Fence
    143
- 2-Axis Scoring Unit
  146
  - Scorer Menu Button
    146
  - Axis Scoring Saw
    146
- 3-Axis Scoring Unit
  148
- Vacuum Clamping in the Sliding Table
  151
- Monitor for Vacuum Table
  151
- 6.4.10 Menu
  152
  - Applications
    153
  - Groove_Display Cut...of...cuts
    154
  - Grooves_After Last Cut
    154
  - Incremental Dimensions
    156
  - Angle Cut with Oversize
    157
  - Shifter Cut
    159
  - Workpiece Positioning
    159
  - “False” Mitre Function
    160
  - “False” Mitre with Axis Display
    161
  - “False” Mitre
    162
  - Programs Function
    165
  - Changing or Creating Programs
    167
  - Selecting a Program
    167
  - Geometric Shapes
    170
  - Geometric Shapes, Triangle
    171
  - Axis Function Mapped in
    171
  - Geometric Shapes, Trapezoid
    172
  - Geometric Shapes, Pentagon
    172
  - Vacuum Clamping in the Sliding Table (Vacuum Table)
    173
  - Utilities
    174
  - Optimisation/Cutting Lists Function
    174
  - Optimisation / Cutting Points
    174
  - Total Process Time
    175
  - Tool Management Deactivated
    176
  - Tool Management Activated
    177
  - Creating/Changing a Tool
    178
  - Entering Designation
    179
  - Entering Diameter
    179
  - Entering Saw Blade Thickness
    180
  - Input of a Rotational Speed
    180
  - Input of the Main Blade Width
    181
  - Inquiry When the Tool Management Is Left
    181
  - For Option 3-Axes Scorer RAPIDO-Plus
    183
  - Storing the Scorer
    183
  - Adjusting Dimensions Following a Tool Change
    184
  - Screen after Calibration of the Cutting Height
    184
  - Actual Diameter Confirmed
    185
  - Actual Diameter Saved
    185
  - Basic Settings
    187
  - Language
    187
  - Setting of MM/Inch
    188
  - Technician Level
    190
- Protection Hood
  191
- Optional Modules
  195
- Scorer, Tilting to One Side
  195
  - Saw Blades
    195
  - Two-Part Scoring Blade
    195
  - Fitting the Saw Blade
    196
  - RAPIDO Scoring Tool
    196
  - Adjusting a Two-Part Scoring Blade
    197
  - Adjusting the Scoring Blade for the RAPIDO Scoring Tool
    198
  - Release the Clamping Screw
    198
  - Adjust the Spindle
    198
  - Replacing the Scoring Blade for RAPIDO
    199
  - Using the allen Wrench
    199
  - RAPIDO Saw Blades
    199
  - Using the Internal Torx Wrench
    199
  - Red Table Strip (Standard)
    201
  - Red Table Strip with Lighting (Optional)
    201
  - Rapido - Plus
    202
  - Replacing Saw Blades
    202
  - Disassembled RAPIDO Plus
    202
  - RAPIDO-Plus, Fitting the Saw Blade
    203
- Scorer, Tilting to both Sides
  204
  - 3-Axis Scorer
    204
  - Duet Set
    204
- Mitre Fences
  205
  - Single-Sided Mitre Fence
    205
  - Double-Sided Mitre Fence DUPLEX
    205
- Dimension Display Unit DIGIT L
  207
- Digital Angle and Length Display DIGIT LD
  210
- Crosscut-Mitre Fence Display Unit WGA_LD
  210
- Rip Fence with DIGIT X Digital Dimension Display
  215
- Parallel Cutting Device
  219
  - PALIN Parallel Cutting Device
    219
  - PALIN D Parallel Cutting Device
    219
- Workpiece Hold-Down Device
  223
  - Manual Quick-Action Clamp
    223
  - Klemmfix
    223
  - Electro-Pneumatic Hold-Down Device
    225
  - Remote Control, Hold-Down Device
    226
  - Pneumatic Hold-Down Device
    227
  - Tbl. 6-3 Beam Length
    227
  - Vacuum Fastening in the Sliding Table
    229
  - Suction Cup Rows
    229
- Cross-Slide Width Extension
  230
- 6.6.10 Additional Cross-Slide
  231
- 6.6.11 LASER Cutting Line Display
  232
  - Aligning the Laser Beam with the Cutting Line
    233
  - Aligning the Laser
    233
- 6.6.12 Coolant Spray Device
  234
- 6.6.13 Tip-Servo-Drive
  235
7 Cleaning/Care

236
- Safety Measures
  236
- Maintenance/Cleaning by the User
  237
  - Cleaning of the Sub-Rollers of the Sliding Table
    239
  - Open the Swinging Arm Compartment
    239
  - Clean the Roller
    239
  - Clean the Roller from below
    240
  - Spray Guides with Universal Oil
    241
  - Lubrication, CNC Rip Fence
    243
  - Quantity of Lubricant
    243
  - Motor Driven Rip Fence (X Axis)
    243
  - Time Interval
    243
  - Lubricating Process
    244
  - Lubricating Nipple, X Axis
    244
  - Lubricating Nipple, Saw Unit
    245
  - How to Proceed
    245
  - Lubricating the Scorer
    246
  - Lubricating Nipple (Arrow), Scorer
    246
  - Choice of Lubricants
    248
- Maintenance/Cleaning by Qualified Persons
  249
- Checking the Winding Shield
  249
8 Faults/Problems/Troubleshooting

250
- Machine Diagnosis
  250
- Response by Function Group 1
  250
- Motor Overload Protection
  251
- Troubleshooting/Faults/Messages
  252
- Electronic Brake Module
  257
9 Technical Data

258
- Standard Equipment
  258
- Sliding Table Cutting Lengths
  261
- Special Equipment
  262
  - Available Special Equipment
    262
  - Main Saw Drive
    262
10 Maintenance and Repairs

264
- General
  264
- Customer Service Addresses
  265

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