Allied W12E Manuals

Manuals and User Guides for Allied W12E. We have 1 Allied W12E manual available for free PDF download: Service Manual

Allied W12E Service Manual (158 pages)

Power Controlled & Electronic Controlled Towing Winch

Brand: Allied | Category: Winches | Size: 38 MB

Safety Summary
3
Table of Contents
7
Section 1: General
9
Introduction
9
Description
9
Unit Identifi Cation
10
Serial Number Codes
13
Nameplate
13
Warning and Maintenance Decals
13
Gear Train
14
Operation and Control
16
Recommended Oil List
19
Winch Oil Capacity
19
Hydraulic Specifi Cations
19
Bolt Torque Specifi Cations
20
Section 2: Power/Cable Controls
23
Hydraulic System
23
Forward & Reverse Clutches
24
Oil Brake
25
Hydraulic Control Valve
25
Hydraulic Control Relief Valve
25
Hydraulic Pump
25
Accumulators
27
Brake-On
28
Line-In
29
Maintenance Schedule
33
Checks before Operation
34
Checks During Operation
34
Checks and Adjustments
34
Control Cable Adjustments
34
Hydraulic System Pressure Checks
35
Preparation
35
Pressure Gauges
35
Brake Pressure Check
35
Cooling Oil Pressure Check
37
Accumulator Pressure Check
37
Forward Clutch Pressure Check and Forward Modulator Valve Check
37
Reverse Clutch Pressure Check and Reverse
38
Control Valve Spool Travel Check
38
Troubleshooting
40
Troubleshooting Analysis Check Chart
42
Section 3: Electronic Controls
45
Hydraulic System
45
Valve Manifold Assembly & Hydraulic Schematic
46
Relief Valve
54
Line-Out
57
Brake off
58
Electronic Control Module
63
Input / Output Functions
64
Electronic Control Program Diagram
64
DVC10 Electronic Schematic
65
Service
69
Maintenance Points
69
Maintenance Schedule
69
Checks before Operation
70
Checks During Operation
70
Control Lever Lubrication & Adjustment
70
Control Lever Detent Pin Lubrication
70
Hydraulic System Pressure Check
72
Preparation
72
Pressure Gauges
72
Brake Pressure Check
72
Cooling Oil Pressure Check
72
Accumulator Pressure Check
72
Forward Clutch Pressure Check
73
Reverse Clutch Pressure Check
73
Hydraulic Pressure Test Ports
74
(Continued on Next Page)
77
Troubleshooting
77
Troubleshooting Analysis Check Chart for Operators
77
Troubleshooting Analysis Check Chart for Service Personnel
77
Troubleshooting Chart for Electronic Control Module
82
Interfacing with the Electronic Control Modul
83
DVC Controller Goes into Programming Mode When Powered on
83
Re-Commissioning DVC Master Modules
84
Section 4: Repairs
89
General
89
Winch Removal
89
Winch Disassembly
89
Gear Arrangement
90
PTO Shaft Removal & Disassembly
91
Oil Brake Removal & Disassembly
93
Hydraulic Pump Removal & Disassembly
96
Pump Disassembly
96
General Inspection
97
Pump Gear
97
Pump Front and Backplates
97
Pump Body
97
Clutch Shaft Removal & Disassembly
98
Oil Clutch Disassembly
101
Intermediate Shaft Removal
105
Brake Shaft Removal
107
Drum Shaft & Drum Removal
109
Winch Assembly
112
Intermediate Shaft Installation
118
Brake Shaft Installation
120
Oil Clutch Reassembly
122
Clutch Shaft Reassembly & Installation
127
Hydraulic Pump Reassembly & Installation
133
Hydraulic Pump Reassembly
133
Pump Installation
134
Oil Brake Reassembly & Installation
135
PTO Shaft Reassembly & Installation
138
Clutch Shaft Location
141
PTO Shaft Removal & Disassembly
142
Oil Brake Removal & Disassembly
142
Intermediate Shaft Removal
142
Brake Shaft Removal
143
Clutch Shaft Removal & Disassembly
144
Drum & Drum Shaft Removal
145
Drum & Drum Shaft Installation
145
Clutch Shaft Reassembly & Installation
146
Brake Shaft Installation
149
Intermediate Shaft Reinstallation
150
Hydraulic Pump Assembly Installation
151
Winch Installation
153
Special Tools
154

Allied Categories

Furnace Heat Pump Construction Equipment

Air Conditioner Air Handlers

More Allied Manuals

Allied W12E Manuals

Allied W12E Service Manual (158 pages)

Table of Contents

Related Products

Allied Categories