Sign In
Upload
Manuals
Brands
Allied Manuals
Construction Equipment
AR165
Allied AR165 Hydraulic Impact Hammer Manuals
Manuals and User Guides for Allied AR165 Hydraulic Impact Hammer. We have
1
Allied AR165 Hydraulic Impact Hammer manual available for free PDF download: Safety, Operation And Maintenance
Allied AR165 Safety, Operation And Maintenance (64 pages)
Hydraulic Impact Breaker
Brand:
Allied
| Category:
Construction Equipment
| Size: 4 MB
Table of Contents
Safety Information
3
Safety Statements and Hazard Alerts
3
Signal Words
3
Meaning of Pictograms
6
Read the Manual
6
Federal, State, Local and OSHA Construction Guidelines and Regulations
7
General Construction Safety
7
Owner's Responsibilities
7
Qualified Person
7
Safety Information Overview
7
Operational Safety Program
8
Personal Protective Equipment (PPE)
8
Table of Contents
9
Purpose of Safety Messages
3
Safety Alert Symbol
3
Table of Contents
10
List of Figures
11
1 Introduction & Scope
12
Purpose of this Manual
12
Content Includes
12
How to Order Replacement Publications
12
Related Publications
12
2 Equipment Identification
14
Serial Number Location
14
Equipment Identification Tag
14
Record Equipment Information
14
SECTION Pg
15
Allied Product Policies
16
3 Warranty Protection Summary
15
Overview
15
Owner's Responsibilities
15
4 Product Information
17
Description and Use
17
Familiarization of Main Components
17
Principle of Operation
17
Main Components of Hydraulic Breaker
17
Cutaway View of Breaker Assembly
17
5 Sizing the Breaker
18
Breaker Selection - General
19
Auxiliary Circuit & Conversion Kits
19
Conversion of Auxiliary Hydraulic Circuit
20
6 Operation
21
Before the Breaker Is Used
21
Pre-Operation Inspection
21
Proper Operation of the Breaker
21
Install Protective Guards on Cab
21
Operating Methods to Avoid
22
Recognize Changes in Pitch or Frequency
22
Operate at 90° to Work Surface
22
Do Not Overheat Tool
22
Start Work at Outer Edge & Advance Inward
22
Do Not Blank Fire
22
Do Not Lift or Transport Loads with Breaker
23
Do Not Use Breaker to Hack at the Material
23
Do Not Pry with Breaker
23
Do Not Operate with Cylinders at Stroke End
23
Avoid Tool Misalignment
23
Do Not Pry with the Breaker
23
Special Applications / Operating Conditions
24
Working Underwater
24
Working Underground
24
Working in Hot Temperatures
24
Do Not Use Breaker to Lift or Carry Loads
24
Travel Only with Breaker Low to Ground
24
Correct Parking Position
24
Special Applications - Working Underwater Require Modifications before Use
24
Working in Cold Temperatures
25
Oil Viscosity and Oil Temperature
25
7 Care and Maintenance
26
Inspection & Maintenance Schedule
27
Equipment Maintenance Log
27
Inspect Housing
27
Inspect Vibration Dampening
27
Front Head Inspection - Every 100 Hours
27
Vibration Dampening - Buffers and Guide Plates
27
Keep Dust Plugs in Place
27
Front Head - Parts Identification & Inspection
28
Front Head Inspection - Every 2 Hours
28
Measure Tool and Bushing Wear
28
Front Head Assembly - Decsription of Parts
28
Measure Gap between Tool & Bushing
29
Inspect Mounting Pins
29
Measure Gap between Bushing & Tool for Wear
29
Measure Tool Diameter for Wear
29
Measure Bushing and Tool for Wear
29
Measure Bushing Wear
29
Measure Thrust Ring Wear
29
Inspect Tool Retainers for Wear & Damage
30
Inspect Piston for Wear & Damage
30
Inspect Gas-Charged Accumulator
30
Inspect Threaded Fasteners
30
Piston Damage on Impact Face
30
Inspect Hoses
31
Check Oil & Filter on Carrier
31
Measuring Oil Pressure
31
Safety Precautions - Read First
31
How to Measure Oil Pressure
32
Flow Valve
32
Measure Oil Pressure
32
Location of Flow Valve
32
8 Safe Handling & Storage
33
Transport Breaker Independently of Carrier
33
Transport Breaker Installed on Carrier
33
Breaker Storage - Short Term (up to 14 Days)
33
Breaker Storage - Long Term (Past 14 Days)
33
Use Approved Lift Points
33
Prohibited Park Position
33
Push Piston to Its Highest Position
33
Protect Piston from Water Damage
34
Cover Breaker with Tarp
34
Attach Breaker to Carrier - Typical
34
9 Attach / Remove Breaker to & from Carrier
35
Carrier Requirements
35
Mounting Kits
35
Tools Required to Attach the Breaker
35
Attach Breaker to the Carrier
35
Mounting Bracket - Pin-On Typical
35
Supply Hose [IN] and Return Hose [OUT]
36
Supply Hose Tagged "Pressure
36
Valve Housing Marked [IN] and [OUT]
36
Check Free Movement of Hose Routing
36
Removal from the Carrier
37
Tools Required for Removal
37
10 Changing the Breaker Tool
37
Safety Pre-Cautions
37
Tools Required
37
Overview of Tool Retainer System
37
Close Supply & Return Line Valves
37
Installing Tool in Front Head
38
Tool Retainer System
38
Thru 10-5 Removing Tool from Breaker
38
Removing the Tool
39
Tool Inspection & Prepare for Installation
39
Re-Lubricate the Tool - Manually
39
Tools Required
40
Pre-Lube the Tool Shank
40
Stand Breaker Upright before Greasing
41
Tool Lubrication Points
41
Lubrication Must Always be Visible on Tool
41
Tool Lubrication - Incorrect Position
41
Avoid Costly Repairs from Improper Lubrication Methods
42
Automatic Lubrication Systems
42
Carrier Mounted Lube Systems
42
Breaker Mounted Lube Systems
42
Chisel Paste
42
Carrier Mounted Autolube
42
Breaker Mounted Autolube
42
11 Tool Selection - Match the Application
43
Penetrative Vs. Impact Breaking
43
Working Length of Tool
43
Re-Sharpening Technique
43
Accumulator - General Description
43
Conical, Chisel, Blunt Tools
43
Tool Working Length
43
12 Accumulator N2 Gas Charge Tool
44
Connecting the Charge Valve
44
N 2 Gas Charge Kit
44
Tools Required
45
How to Test / Measure Gas Charge
45
Charge the Accumulator
46
Remove the Charge Valve
46
13 Troubleshooting Guide
47
14 Technical Information
51
Definition of Terms
51
Flow-Pressure Diagram
51
Testing the Hydraulic Circuit
52
AR165, AR175 Standard Dimensions
54
AR180D Standard Dimensions
56
AR205 Standard Dimensions
57
Fastener Torque & Locations
58
Bolt Hex Flat - Angle & Tightening Pattern
58
14-7Fastener Torque & Locations
60
Bolt Hex Flat - Angle & Tightening Pattern
60
15 Service Records
62
Advertisement
Advertisement
Related Products
Allied AR175
Allied AR180D
Allied AR110B
Allied AR130 AR160B
Allied AR160C
Allied AR170C
Allied AR180C
Allied AR Series
Allied AR205
Allied AR85B
Allied Categories
Furnace
Heat Pump
Air Conditioner
Air Handlers
Security Camera
More Allied Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL