User Manuals: Allen-Bradley PowerFlex40 AC Drive

User Manuals: Allen-Bradley PowerFlex40 AC Drive

Manuals and User Guides for Allen-Bradley PowerFlex40 AC Drive. We have 1 Allen-Bradley PowerFlex40 AC Drive manual available for free PDF download: User Manual

Allen-Bradley PowerFlex40 User Manual

Allen-Bradley PowerFlex40 User Manual (161 pages)

Adjustable Frequency AC Drive

Brand: Allen-Bradley | Category: Controller | Size: 5 MB

Table of Contents

Chapter 1 Installation/Wiring

11
- Opening the Cover
  11
- Mounting Considerations
  13
  - Debris Protection
    14
  - Storage
    14
- AC Supply Source Considerations
  15
- General Grounding Requirements
  17
  - Ground Fault Monitoring
    17
  - Safety Ground
    17
  - Typical Grounding
    17
- Fuses and Circuit Breakers
  18
- Power Wiring
  20
  - Shielded/Armored Cable
    20
  - Unshielded
    20
  - Recommended Shielded Wire
    21
  - Maximum Cable Length Recommendations
    22
  - Output Disconnect
    22
  - Reflected Wave Protection
    22
  - Power Terminal Block
    23
  - Power Terminal Block Specifications
    23
- I/O Wiring Recommendations
  24
- IP66, NEMA/UL Type 4X Installations
  24
  - Motor Start/Stop Precautions
    24
  - Control Wire Types
    25
  - I/O Terminal Block
    25
  - Maximum Control Wire Recommendations
    25
  - Recommended Control and Signal Wire
    25
  - Control Wiring Block Diagram
    26
  - H Control I/O Terminal Designations
    27
  - Analog Input
    28
  - Analog Input, PTC
    28
  - I/O Wiring Examples
    28
  - Potentiometer
    28
  - Typical Multiple Drive Connection Examples
    32
- Start and Speed Reference Control
  33
- Accel/Decel Selection
  34
- EMC Instructions
  35
- Prepare for Drive Start-Up
  39
- Integral Keypad
  42
- Viewing and Editing Parameters
  43
- Remote HIM Menu Structure
  44
  - Device Select Menu
    45
  - Diagnostics Menu
    45
  - HIM Setup Menu
    45
  - Parameters Menu
    45
- Important User Information
  2
- Summary of Changes
  3
- New Parameter
  4
- Parameter Updates
  4
- Table of Contents
  5
- Overview
  7
- Reference Materials
  7
- Who Should Use this Manual
  7
- Drive Frame Sizes
  8
- Manual Conventions
  8
- General Precautions
  9
- Catalog Number Explanation
  10
Chapter 2 Start up

47
Chapter 3 Programming and Parameters

47
- About Parameters
  47
  - Enum
    47
  - Numeric Parameters
    47
- Parameter Organization
  48
- Display Group
  49
  - Output Freq
    49
  - Commanded Freq
    49
  - Output Voltage
    49
  - Drive Status
    50
  - Process Display
    50
  - Control Source
    51
  - Contrl in Status
    51
  - Dig in Status
    52
  - Comm Status
    52
  - Control SW Ver
    52
  - Drive Type
    52
  - Elapsed Run Time
    53
  - Testpoint Data
    53
  - Analog in 0-10V
    53
  - Analog in 4-20Ma
    53
  - Drive Temp
    54
  - Counter Status
    54
  - Timer Status
    54
  - Stp Logic Status
    54
- Basic Program Group
  55
  - Motor NP Volts
    55
  - Motor NP Hertz
    55
  - Motor OL Current
    55
  - Start Source
    56
  - Stop Mode
    57
  - Hardware Enable Circuitry
    57
  - Speed Reference
    58
  - Accel Time 1
    58
  - Decel Time 1
    59
  - Reset to Defalts
    59
  - Voltage Class
    59
  - Motor OL Ret
    59
- Advanced Program Group
  60
  - Relay out Sel
    62
  - A056 [Relay out Level]
    63
  - Opto Out1 Sel
    64
  - Opto Out2 Sel
    64
  - Opto out Logic
    66
  - Analog out Sel
    66
  - Analog out High
    67
  - Accel Time 2
    67
  - Decel Time 2
    68
  - Internal Freq
    68
  - Jog Frequency
    69
  - Jog Accel/Decel
    70
  - DC Brake Time
    70
  - DC Brake Level
    70
  - DB Resistor Sel
    71
  - S Curve %
    71
  - Boost Select
    72
  - Start Boost
    73
  - Break Voltage
    73
  - Break Frequency
    73
  - Maximum Voltage
    74
  - Current Limit 1
    74
  - Motor OL Select
    74
  - PWM Frequency
    74
  - Auto Rstrt Tries
    75
  - Auto Rstrt Delay
    75
  - Start at Powerup
    75
  - Reverse Disable
    76
  - Flying Start en
    76
  - Compensation
    76
  - SW Current Trip
    76
  - Fault Clear
    77
  - Program Lock
    77
  - Testpoint Sel
    77
  - Comm Data Rate
    77
  - Comm Loss Action
    78
  - Comm Loss Time
    78
  - Comm Format
    78
  - Language
    78
  - Anlg out Setpt
    79
  - Anlg in 0-10V lo
    79
  - Anlg in 0-10V Hi
    79
  - Anlg In4-20Ma lo
    79
  - Anlg In4-20Ma Hi
    80
  - Slip Hertz @ FLA
    80
  - Process Time lo
    80
  - Process Time Hi
    80
  - Skip Frequency
    81
  - Skip Freq Band
    81
  - Stall Fault Time
    81
  - Analog in Loss
    82
  - 10V Bipolar Enbl
    82
  - Var PWM Disable
    82
  - Torque Perf Mode
    82
  - Autotune
    83
  - IR Voltage Drop
    83
  - Flux Current Ref
    83
  - PID Trim Hi
    84
  - PID Trim lo
    84
  - PID Ref Sel
    84
  - PID Feedback Sel
    84
  - PID Integ Time
    85
  - PID Diff Rate
    85
  - PID Setpoint
    85
  - PID Deadband
    85
  - How Steplogic Works
    86
  - Digit 0: Logic for Next Step
    86
  - Digit 1: Logic to Jump to a Different Step
    86
  - Digit 2: Different Step to Jump
    86
Values Default

86
- Display
  86
  - Digit 3: Step Settings
    87
  - Steplogic Settings
    87
  - Display
    88
  - EM Brk off Delay
    88
- Select the Source of the PID Feedback. Refer to Appendix F for Details.
  88
Values Default

88
- Min/Max
  88
  - DB Threshold
    89
  - EM Brk on Delay
    89
  - MOP Reset Sel
    89
  - Analog in Filter
    90
  - Anlg Loss Delay
    90
  - Comm Write Mode
    90
  - PID Invert Error
    90
  - Parameter Cross Reference – by Name
    91
Chapter 4 Troubleshooting

93
- Faults
  93
- Drive Status
  93
  - Fault Indication
    94
  - Manually Clearing Faults
    94
  - Automatically Clearing Faults
    94
  - Auto Restart (Reset/Run)
    94
- Fault Descriptions
  95
- Common Symptoms and Corrective Actions
  97
  - Motor Does Not Start
    97
  - Motor Operation Is Unstable
    100
  - Drive will Not Reverse Motor Direction
    100
  - Drive Does Not Power up
    100
Supplemental Drive Information

101
- Drive, Fuse & Circuit Breaker Ratings
  101
- Circuit Breakers
  101
- Specifications
  101
  - Specifications
    102
  - Drive Ratings
    102
  - Input/Output Ratings
    103
  - Control Output
    103
  - Protective Features
    103
  - Dynamic Braking
    103
Appendix B Accessories and Dimensions

107
- Product Selection
  107
  - Catalog Number Description
    107
  - Powerflex 40 Drives
    107
  - Dynamic Brake Modules
    108
  - Bulletin 1321-3R Series Line Reactors
    109
  - DC Bus Inductors
    109
  - EMC Line Filters
    110
  - Human Interface Module (HIM) Option Kits and Accessories
    111
  - IP30/NEMA 1/UL Type 1 Kit
    111
  - Communication Option Kits and Accessories
    112
- Product Dimensions
  113
  - Powerflex 40 Frames – Ratings Are in Kw and (HP)
    113
  - IP20, NEMA/UL Type Open
    113
  - IP30, NEMA/UL Type 1 Option Kit with Communication Option
    114
  - Powerflex 40 Flange Mount Drives
    115
  - Frame B EMC Line Filters
    121
  - Frame C EMC Line Filters
    122
  - Remote (Panel Mount) Small HIM
    123
  - NEMA Type 1 Bezel
    124
  - RS485 (DSI) Protocol
    125
- Network Wiring
  125
- Network Wiring Diagram
  125
- Parameter Configuration
  127
- Supported Modbus Function Codes
  127
- Writing (06) Logic Command Data
  128
- Writing (06) Reference
  129
- Reading (03) Logic Status Data
  129
- Reading (03) Feedback
  130
- Reading (03) Drive Error Codes
  130
- Reading (03) and Writing (06) Drive Parameters
  131
- Additional Information
  131
Appendix A Supplemental Drive Information

107
Accessories and Dimensions

107
Appendix C RS485 (DSI) Protocol

133
RJ45 DSI Splitter Cable

133
Appendix D RJ45 DSI Splitter Cable

137
Steplogic, Basic Logic and Timer/Counter Functions

137
- Basic Logic Function
  137
- Timer Function
  137
- Counter Function
  137
Appendix E Steplogic, Basic Logic and

138
- Steplogic Using Timed Steps
  138
- Steplogic Sequence
  138
- Steplogic Using Basic Logic Functions
  139
- Timer Function
  140
- Counter Function
  142
  - Steplogic Parameters
    143
  - Code Descriptions for Parameters A140-A147
    143
  - PID Set up
    145
Appendix F PID Set up

145
- PID Loop
  145
  - Exclusive Control
    146
  - Trim Control
    147
- PID Reference and Feedback
  148
- Analog PID Reference Signals
  149
  - Scale Function
    149
  - Invert Function
    150
  - PID Preload
    151
  - PID Limits
    151
  - PID Gains
    152
  - PID Prop Gain
    152
  - Guidelines for Adjusting the PID Gains
    153
  - Unstable
    154
  - Slow Response – over Damped
    154
  - Oscillation – under Damped
    154
  - Good Response – Critically Damped
    154
  - Index
    155

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