User Manuals: Alkin W4 Series Pressure Air Compressor

User Manuals: Alkin W4 Series Pressure Air Compressor

Manuals and User Guides for Alkin W4 Series Pressure Air Compressor. We have 1 Alkin W4 Series Pressure Air Compressor manual available for free PDF download: Instruction Manual & Parts List

Alkin W4 Series Instruction Manual & Parts List

Alkin W4 Series Instruction Manual & Parts List (100 pages)

HIGH PRESSURE BREATHING AIR COMPRESSORS

Brand: Alkin | Category: Air Compressor | Size: 7 MB

Table of Contents

Table of Contents
7
1 Safety

11
- General
  11
  - General Safety Information
    11
  - Pressure Release
    11
  - Fire and Explosion
    11
  - Moving Parts
    12
  - Hot Surfaces, Sharp Edges and Sharp Corners
    12
  - Toxic and Irritating Substances
    12
  - Electrical Shock
    13
  - Lifting
    13
2 General Information on W4 Series 4 Stage Compressors

15
- General
  15
- P&I (Process & Instrument) Diagram
  17
- Principles of Operation
  18
- Description of Major Components
  19
  - Major Components - Compressor Unit
    19
  - Major Components - System
    20
- Description of Controls
  21
  - Compressor Controls
    21
- Owner Records
  23
3 Installation

25
- Inspection
  25
- Location
  25
- Piping
  25
- Electrical Check
  26
- Wiring
  26
- Sheaves and V-Belt Alignment Check
  26
4 Operation

27
- Initial Start-Up Procedure
  27
- Oil Recommendation
  27
- Adjustment
  28
5 Maintenance

33
- General
  33
- Daily
  33
- Weekly
  33
- Every 120 Hours
  33
- Hours Maintenance
  33
- Hours Maintenance
  34
- As Required
  34
- Maintenance Table
  35
- Maintenance Procedures
  36
  - General
    36
  - Torque Values
    36
  - Servicing 1 Stage Valve
    36
  - Servicing 2 Nd Stage Valve
    36
  - Rd &4 Th Stage Valve
    37
  - Piston Ring Replacement
    38
  - Crankshaft Bearing Replacement
    41
  - Oil Seal Replacement
    42
  - Piston&Piston Pin Removal and Replacement
    42
  - Cylinder&Piston Removal and Replacement
    42
  - Air Head Replacement
    43
  - Precautions for Storing
    43
  - Intercoolers and Aftercooler
    44
  - Automatic Drain Valves
    44
  - Filtration Equipment
    44
6 Trouble Shooting

46
7 Part List

51
- Crankcase Assy
  52
- Connecting Rods
  54
- 1St&2Nd Stage Assy
  56
- 3Rd Stage Assy
  58
- 4Th Stage Assy
  60
- Pistons
  62
- Pipe Lines
  64
- Intercoolers (1St&2Nd Stage)
  68
- 3Rd Stage Intercooler & 4Th Stage Aftercooler
  70
- Water Separators
  72
- Discharge Line
  74
- Filter Panel
  78
- Coelescer Filter Assy
  82
- Purifier Assy
  84
- Pressure Gauge Lines
  86
- Drive Assy
  88
- General Connectors
  90
- Filling Panel - Dual Pressure
  94
- Filling Panel - 330 Bar
  96
- Filling Panel - 225 Bar
  98

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