User Manuals: AJP PR7 ADVENTURE 2022 Motorcycle

Manuals and User Guides for AJP PR7 ADVENTURE 2022 Motorcycle. We have 1 AJP PR7 ADVENTURE 2022 Motorcycle manual available for free PDF download: Workshop Manual

AJP PR7 ADVENTURE 2022 Workshop Manual

AJP PR7 ADVENTURE 2022 Workshop Manual (126 pages)

Brand: AJP | Category: Motorcycle | Size: 16 MB

Table of Contents

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5
Exhaust Disassembly

19
- Table of Contents
  
  19
  - Exhaust Disassembly
    19
  - Remove the Engine
    20
  - Removing the Cylinder Head Cover
    22
  - Camshaft Disassembly
    22
  - Removing the Water Pump
    26
  - Disassembly the Water Pump
    26
  - Cylinder Head Removal
    27
  - Valve Removal
    29
  - Cylinder Removal
    31
  - Piston Removal
    32
  - Flywheel Removal
    32
  - Clutch Cover Removal
    35
  - Oil Filters Removal
    36
  - Starter Motor Flange Removal
    39
  - Starter Motor Removal
    39
  - Gearbox Drive Shaft Removal
    40
  - Gear Sensor Removal
    42
  - Crankcase, Crankshaft and Countershaft Disassembly
    43
  - Countershaft Removal
    47
  - Gearbox Disassembly
    47
  - Crankshaft Removal
    48
  - Crankshaft Components Removal
    49
- Chapter C
  
  52
- Information and Safety Tips
  
  53
- Engine Components and Details
  
  54
  - Cylinder Head
    54
  - Valve Seat Refacing
    54
  - Valve Guide
    56
  - Valve Guide Replacement
    56
  - Valve Guide Replacement
    58
  - Valve Spring
    58
  - Valve Installation
    59
  - Rocker Arm Inspection
    59
  - Camshaft
    60
  - Timing Chain and Gears
    62
  - Timing Chain Tensioners
    62
  - Cylinder
    62
  - Piston
    62
  - Cylinder to Piston Clearance
    63
  - Piston Pin
    63
  - Piston Rings
    64
  - Piston Ring to Cylinder Clearance
    64
  - Piston Ring to Groove Clearance
    65
  - Small End and Big End Rod Clearance
    66
  - Big End Radial Clearance
    66
  - Big End Radial Clearance
    67
  - Crankshaft
    68
  - Crankshaft Straightness
    68
  - Small End Bushing Replacement
    68
  - Clutch
    69
  - Friction Plate to Clutch Housing Clearance
    69
  - Clutch Spring
    69
  - Shifter Forks and Gears
    71
  - Selector Drum
    71
  - Selector Drum to Shifter Fork Pins Clearance
    71
  - Oil Pump Disassembly
    72
- Chapter D
  
  73
- General Information
  
  74
  - Assembly and Lubrication Instructions
    75
  - Crankshaft Assembly
    83
  - Input Shaft
    86
  - Output Shaft
    87
  - Crankcase Assembly
    88
  - Gear Sensor Installation
    94
  - Gear Shift Control Assembly
    95
    
    Install the Gear Shift Lever (15) and Operate the Gearbox Manually (9 Nm; 0.9 Kgm; 6.64 Ft/Lb)
    98
  - Crankshaft Gears Installation
    98
  - Countershaft Weight/Gear Installation
    98
  - Clutch Assembly
    101
  - Piston Ring Installation
    103
  - Cylinder Head Gasket Selection Table
    106
  - Cylinder Head Installation
    107
  - Water Pump Installation
    109
  - Timing Chain Tensioner Installation
    110
  - Camshaft Installation
    111
  - Cylinder Head Cover and Spark Plug Installation
    113
  - Flywheel and Flywheel Cover Installation
    114
  - Sprocket Installation
    118
  - Oil Pump and Filter Cartridge Assembly
    118
  - Right Crankcase Assembly
    119
- Chapter E
  
  120
- General Information
  
  121
- Engine
  
  122
  - Cylinder-Head
    122
  - Crank Gear
    122
  - Transmission
    122
  - Distribution
    122
  - Base
    123
  - Lubrication System
    123
  - Electrical System
    123
  - Clutch
    123
  - Gear Shift Control
    124
  - Cooling System
    124

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