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PDS400S-6C3
AirMan PDS400S-6C3 Manuals
Manuals and User Guides for AirMan PDS400S-6C3. We have
1
AirMan PDS400S-6C3 manual available for free PDF download: Service Manual
AirMan PDS400S-6C3 Service Manual (102 pages)
Screw compressor
Brand:
AirMan
| Category:
Air Compressor
| Size: 3 MB
Table of Contents
Table of Contents
4
1 Specification
7
Specifications
7
Set Value
8
Outline Drawing
9
Internal Components and Part Names
11
Instrument Panel
14
Indicator Lamp・Warning / Emergency Display
15
Capacity Control Device
16
Piping Diagram
18
Fuel Piping
20
2 Maintenance
21
Cautions for Overhauling
21
Precautions before Starting Work
21
Disassembly and Reassembly
21
Tightening Torque
23
General Bolts and Nuts Tightening Torque
23
Tightening Torque of such Important Quality Parts as Bolts and Nuts
24
How to Adjust Regulator
27
Maintenance and Adjustment of Pressure Control Valve
28
Change O-Ring of Unloader
30
Change O-Ring of Auto-Relief Valve and Vacuum Relief Valve
30
Change Oil Separator
31
Change of Pellet Assembly of By-Pass Valve
32
Clean the Strainer Provided Inside the Engine Feed Pump
33
Supply Grease to Trailer Hub Bearing
33
Supply Grease to Leaf Spring Pin
33
Check and Confirm that the Fixing Bolts for the Drawbar Are Properly Tightened
33
Manual Air Bleeding Method for Fuel Line System
34
Clean Inside of Fuel Tank
34
Clean Drain Separator (Aftercooler Type Only)
35
Values of Various Adjustments of Engine
35
Suction Control Valve (SCV) Replacement Procedure
36
Electronic Control System of Engine
39
Electronic Control Fuel Injection System (Common Rail Type)
39
3 Electric System -----------------------------------------------------------------------------------
39
EGR (Exhaust Gas Recirculation) Control
41
Acceleration Control
42
Preheating Control
42
Accelerator Controller
43
Engine Controller (ECM)
46
Emergency Controller
55
Alternator
63
Starter
64
Solenoid Valve for Starting Unloader
65
Unloader Piston Actuation:sv1
65
Unloader Spring Chamber Negative Pressure:sv2
65
Air Filter Indicator (Engine / Air-End Common)
66
Pressure Sensor (Secondary Pressure of Regulator Detect)
66
Fuel Meter (Display)
67
Thermister) -
67
Sending Unit
68
Fuel Air-Bleeding Electromagnetic Pump (Type with Built-In Filter)
69
Main・Safety Relay, MR・SR
69
Electromagnetic Pump Relay, FR
70
Glow Relay, GR
70
Starter Relay, SY
70
Electronic Control Engine Component
71
Supply Pump
71
Suction Control Valve (SCV)
71
Fuel Temperature (FT) Sensor
71
Common Rail
73
Pressure Limiter
74
Common Rail Pressure Sensor
74
Injector
75
Engine Coolant Temperature (ECT) Sensor
75
Crankshaft Position (CKP) Sensor
76
Camshaft Position (CMP) Sensor
77
Engine Oil Pressure Sensor
77
Barometric Pressure Sensor
78
Intake Air Temperature (IAT) Sensor
78
EGR Position Sensor
79
Boost Pressure Sensor
80
Boost Temperature Sensor
80
4 Troubleshooting
81
Repairing Procedures
81
Safety Caution
81
Caution During Failure Diagnosis
81
How to Use the Failure Diagnosis
82
Failures of Compressor and Engine
83
At Start-Up, Starter Rotates Slowly
83
Starter Turns, but Engine will Not Start
83
Engine will Not Turn to Meet Rated Pressure
83
Engine Revolutions will Drop before Rises up to Rated Pressure
84
Engine will Not Turn to Meet Rated Revolutions
84
Minimum Speed Not Available Even Upon No-Load Operation
85
Safety Valve Bursts out During Unloaded Operation
85
Oil Mixed Found in Delivery Air
86
Water Found Mixed in Discharge Air (Aftercooler Type)
86
Discharge Air Is Insufficient
87
Operation of Emergency Switch
88
Discharge Air Temperature (or Separator Air Temperature) Is Displayed
88
Abnormality-Code and Engine will Stop
88
Engine Oil Pressure Is Displayed Abnormality-Code and Engine will Stop
89
Engine Coolant Temperature Is Displayed Abnormality-Code and Engine will Stop
90
Engine RPM Drop Is Displayed Abnormality-Code and Engine will Stop
90
Others
91
Abnormality-Code Is Not Shown, Engine will Stop
91
Explanation of Trouble Diagnosis
92
Engine Trouble Diagnosis
93
5 References
99
Consumable Parts and Electrical Appliances
99
Engine Wiring Diagram
101
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