AirBorne WindSports XT 582 Trike Manuals

Manuals and User Guides for AirBorne WindSports XT 582 Trike. We have 1 AirBorne WindSports XT 582 Trike manual available for free PDF download: Maintenance Manual

AirBorne WindSports XT 582 Maintenance Manual (96 pages)

Brand: AirBorne WindSports | Category: Aircrafts | Size: 7 MB

Maintenance Manual
1
Table 1 XT 582 Data Package
2
Table 2 Amendment Record Sheet
3
Table 3 Log of All Effective Pages, Issue 1
4
Table 4 Imperial / Metric Conversions
7
Table of Contents
8
Issue 1.0 September 21St 2005
9
Assembly and Test Flight / Component Overview
11
Table 5 Initial Assembly Procedure (GJP144)
11
Figure 1 Main Structural Members
12
Figure 2 Cockpit (XT 912 Shown in Photo)
12
Figure 3 Under-Seat Bags
13
Figure 4 Mast Block Area (XT 912 Shown in Photo)
13
Figure 5 Steering and Foot Levers
14
Figure 6 Power Plant
14
Airworthiness Limitations
15
Table 6 Airframe Limitations
15
Time Limits/Maintenance Checks
16
Table 7 Time Limits of Components
16
Table 8 Propeller and Gearbox Maintenance Schedule
18
Table 9 Engine Maintenance Schedule
20
Table 10 Trike Base and Landing Gear Maintenance Schedule
21
Figure 7 Front Mast to Mast Brace Check
22
Dimensions and Areas
24
Figure 8 Major Dimensions (XT912 Shown)
24
Lifting and Shoring
26
Towing and Taxiing
27
Figure 9 Tie down Hook Location
28
Figure 10 Front Wheel with Tie Downs
28
Figure 11 Tie on Rear Wheel
29
Figure 12 Trike on Trailer
29
Parking and Mooring
30
Figure 13 Parking of Trike (Upwind Wing Down)
30
Figure 14 Securing of Base Bar with Bungee
30
Figure 15 Parking Trike Tail to the Wind
31
Required Placards
32
Servicing
33
Figure 16 Fuel Specifications
33
Scheduled Servicing
36
Figure 17 Air Filter Protection During Cleaning
37
Standard Practices - Airframe
40
Figure 18 Seat Mast Block Sub Assembly
40
Figure 19 Outside Nut with Spat Bracket
41
Figure 20 Inside Nut and Inner Spat Bracket
41
Figure 21 View of Locking Bolt Head
41
Table 12 Torque Table
43
Table 13 Excerpt from GJP 141, Complete List of Tie Wire Locations
44
Figure 22 Tie Wires on Propeller
44
Figure 23 Rear Wheels Special Safetying
44
Figure 24 Muffler Safety Wire and Springs
45
Figure 25 Mast Top Safetying
45
Communications
47
Electrical Power
48
Equipment/Furnishings
49
Flight Controls
50
Table 14 Fuel Tank Schematic
51
Fuel System
51
Fuel Storage
52
Figure 26 Finger Filter, as Installed, as Well as the Unit Prior Installation
53
Figure 27 Fuel Line Check Example
54
Figure 28 Fuel Flow Sender Device
55
Figure 29 Fuel Sender and Tools
56
Figure 30 Fuel Tap Bracket Sub Assembly
57
Indicating/Recording Systems
58
Figure 31 Skydat Console Photo
58
Figure 32 Features of the Instrumentation
58
Independent Instruments
59
Landing Gear
60
Figure 33 Rear Shock Dimension Check
61
Figure 34 Front Shock Set up
62
Figure 35 Steering Damper Setting, (Dwg # 5610)
62
Figure 36 Front Wheel Assembly
63
Figure 37 Dynamic Port (Pitot Entry)
65
Navigation and Pitot Static
65
Fuselage
67
Figure 38 Top of Mast, Attached to the Wing
68
Figure 39 Front Landing Gear Attachment
69
Figure 40 Front Fork to Wheel Attachment
69
Figure 41 Rear Landing Gear and Engine Mount Attachment to Mast Block
69
Figure 42 Pod Front Attachment
70
Figure 43 Pod Attachment to Mast Brace
70
Figure 44 Pod Attachment to Seat Frame
70
Figure 45 Pod Instrument Panel Attachment
70
Stabilizers
71
Windows
72
Propellers
73
Figure 46 AN4 Bolts into Forward Hub Block
74
Figure 47 Place Blades into Hub Block
75
Figure 48 Propeller with All the Necessary Components
75
Figure 49 Mounting the Propeller (Photo Shows 912 Engine)
76
Figure 50 Propeller AN4 Bolt Tightening Sequence Numbers
76
Figure 51 Propeller Part Lines
77
Figure 52 Shims under the Front Wheel
77
Figure 53 Prop Hub at 89.95 Degrees after Correct Shimming of Front Wheel
78
Figure 54 Propeller Horizontal Check
78
Figure 55 Radius Measurement
79
Figure 56 Setting the Blade (912 Setting Shown)
79
Figure 57 Propeller M8 Bolt Tightening Sequence Numbers
80
Figure 60 Correctly Installed Propeller
81
Power Plant
84
Figure 61 Engine Mount Rubbers (XT 912 Shown in Photo)
84
Engine Drains
85
Engine Maintenance
86
Engine Fuel Systems
87
Ignition
88
Engine Controls
89
Table 15 Skydat Monitored Operations
91
Engine Indicating
91
Figure 62 Earthing of CHT Sender, to Check the Wire to the Skydat
92
Figure 63 Photo of Screwdriver in Place to Remove Wire
93
Starting
95
Special Purpose Equipment
95

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AirBorne WindSports XT 582 Maintenance Manual (96 pages)

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