AGI HI ROLLER Manuals

Manuals and User Guides for AGI HI ROLLER. We have 1 AGI HI ROLLER manual available for free PDF download: Original Instructions Manual

AGI HI ROLLER Original Instructions Manual

AGI HI ROLLER Original Instructions Manual (134 pages)

BELT CONVEYORS

Brand: AGI | Category: Accessories | Size: 12 MB

Table of Contents

Table of Contents
3
1 Introduction

7
- General Description
  8
2 Safety

9
- General Safety Information
  9
- Installation Safety
  10
- Operational Safety
  11
- Maintenance Safety
  11
  - Lockout and Tagout Procedures
    12
- Electric Motor Safety
  12
- Safety Decals
  12
  - Decal Installation/Replacement
    12
  - Safety Decal Locations and Details
    13
3 Conveyor Components

17
- Operator Orientation
  17
- Component List
  17
  - Head Sections & Discharges
    18
  - Motor & Drive Mountings
    18
  - Trunking Sections
    19
  - Covers
    20
  - Inlets/Loader
    22
  - V-Plow
    23
  - Tail Sections
    24
  - Take-Up Sections
    24
4 Application Design Considerations

27
- Product/Capacity Considerations
  27
  - Aspiration
    27
- Clearances
  28
- Discharge Considerations
  29
- Inclines
  29
- Trunking Installation
  29
- Loading Considerations
  30
  - Special Loading Applications
    31
  - Loading Goals
    31
- Splices
  33
- Supports
  33
- Grounding
  33
5 Installation

35
- Pre-Installation
  35
- Head End & Tail End Trunking Installation
  35
- Inlet/Loader Installation
  40
  - Skirt Installation
    41
  - Discharge Considerations
    42
- Belt Installation
  42
  - Pre-Installation
    42
  - Belt Squaring & Cutting
    42
  - Splice Protector / Wiper Cleats
    46
  - Lubrication
    48
  - Belt Tension Procedure
    48
  - Normal Idler Wear
    51
- Leveling Tail Take-Up Section
  52
- V-Plow Adjustment
  52
- Cover Installation
  53
  - Made-To-Length Covers
    53
  - Cut-To-Length Covers
    54
  - Cover Hardware
    55
- Drive & Motor Final Check before Start-Up
  56
- Hazard Monitoring Devices
  56
  - Motion Sensor
    56
  - Plug Switch
    58
  - Belt Alignment Monitors
    59
  - Belt & Pulley Alignment Monitors
    68
- Final Checklist
  74
- Test Start-Up
  76
- Final Inspection During Operation
  76
6 Operation

79
- Pre-Operational Checklist
  79
- Conveyor Drive & Lockout Procedure
  79
- Operating Procedure
  79
  - Start-Up and Break-In
    79
  - Operating with a Full Load
    80
  - Shutdown
    80
  - Operating Tips
    81
  - Plugging
    81
7 Maintenance

83
- Maintenance Schedules
  83
  - Basic Preventative Maintenance Schedule
    83
  - Lubrication Schedule
    83
- Belt Tracking Guide
  84
- Idler Replacement - Hi Roller Models
  94
- Idler Replacement - Hi Life Models
  99
  - Bottom Flat Idler
    99
  - Side Troughing Idlers
    101
- Liner - Bottom Return Pan
  103
  - Fasteners
    103
  - Replacement
    104
- Fixed Tripper - All Models
  106
- Head & Drive Pulley Lagging
  112
  - Removing Lagging
    112
  - Installation of New Lagging Plates
    114
8 Troubleshooting

117
9 Appendix

125
- Skirt Installation Drawings
  125
- Limited Warranty and Terms of Sale
  129

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