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Manuals and User Guides for AfiMilk AfiFree 155i Measuring. We have
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AfiMilk AfiFree 155i Measuring manual available for free PDF download: Installation Manual
AfiMilk AfiFree 155i Installation Manual (120 pages)
Milk Meter
Brand:
AfiMilk
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Table of Contents
4
Chapter 1 System Objectives and Functions
11
Purpose
11
Afifree155I in a Computerized Flock Management System
11
Figure 1: Terminal 155I Units Connected to Afisheep/ Afigoat
11
Afifree155I Stand-Alone System
12
Principle of Operation and Installation
12
Figure 2: Terminal 155I Units Not Connected to Afisheep/ Afigoat
12
Figure 3: Typical Afifree155I Layout
13
Afifree Body
14
Figure 4: the Afifree Body
14
Terminal 155I
15
Figure 5: Terminal 155I Panel
16
Figure 6: Terminal 155I LCD Display
16
Afifree Wash Controller and Wash Control Valve
17
Figure 7: Afifree Wash Controller
17
Connections Boxes
18
Figure 8: Afifree Wash Control Valve
18
Figure 9: Afifree Connection Box
19
Figure 10: Plug-In Connection Box (PICB)
19
Figure 11: Power and Communication Cables
19
Valve Installation Kit for Afifree
20
Figure 12: Extension Tail Spacing on Power/Communication Cable
20
System Components
21
Table 1: Afifree155I Components
21
Table 2: Accessories for Afifree Connection Box Wiring
23
Table 3: Plug-In Wiring System
24
Minimum Requirements
25
Chapter 2 Site Preparation Requirements
27
Component Positioning Requirements
27
Afifree Body Positioning
27
Table 4: Distance between Afifree Body Outlet and Milk Line
27
Terminal 155I Positioning
28
Connection Box Positioning
28
Wash Controller Positioning
29
Wash Control Valve Positioning
29
Positioning Optional External Start Buttons
29
Physical Infrastructure Requirements
30
Milk Line
30
Vacuum Line
30
Washline
30
Physical Interfaces to Components
30
Electrical Requirements
30
Power Supply Requirements
31
Table 5: Power Cable Specifications and Minimum Power Requirements
31
Wiring Requirements
32
Grounding Requirements
32
Computer Requirements
32
Table 6: Specifications for Wiring Connected in Control Box
32
Chapter 3 Mounting and Wiring
33
Checking Jumpers in the Plug-In Connection Box
33
Table 7: Jumper Configuration in Plug-In Connection Box
33
Mounting the Connection Box
34
Mounting and Wiring the Afifree Body
34
Mounting the Afifree Body Bracket
34
Figure 13: Mounting the Afifree Body Bracket with a Valve Installation Kit
35
Leveling the Afifree Body Bracket
36
Figure 14: Leveling the Afifree Body Bracket - Roll Axis
36
Figure 15: Leveling the Afifree Body Bracket - Pitch Axis
36
Mounting the Afifree Body
37
Wiring the Afifree Body
37
Figure 16: Bracket Lock
37
Figure 17: Afifree155I Wiring
38
Mounting and Wiring Terminal 155I
39
Terminal 155I Bracket Mounting
39
Figure 18: Welding the Terminal 155I Bracket to a Pipe
39
Figure 19: Terminal 155I Bracket Attached with Bands to a Pipe
40
Figure 20: Terminal 155I Bracket Bolted to a Cabinet
40
Mounting the Terminal 155I
41
Wiring Terminal 155I
41
Figure 21: Orienting Terminal 155I to Its Bracket
41
Wiring the Power Cable
42
Wiring the Power Cable to an Afifree Connection Box
42
Connecting the Power Cable to a Plug-In Connection Box
42
Wiring the Solenoids
43
Wiring Solenoids to an Afifree Connection Box
43
Connecting Solenoids to a Plug-In Connection Box
43
Figure 22: Power Cable Wiring
43
Wiring the Pulsator
44
Wiring the Pulsator to an Afifree Connection Box
44
Table 8: Wiring a Non-Afimilk Solenoid
44
Connecting the Pulsator to a Plug-In Connection Box
45
Mounting and Wiring an External Start Button
45
Mounting an External Start Button
45
Wiring an External Start Button
45
Table 9: Wiring a Non-Afimilk Pulsator
45
Table 10: Wiring a Non-Afimilk External Start Button
46
Wiring the Communication Cable
47
Wiring to an Afifree Connection Box
47
Figure 23: Connecting the PC
47
Connecting to a Plug-In Connection Box
48
Installing a Shut-Off Valve Using the Valve Installation Kit for Afifree
48
Figure 24: Communication Cable Wiring for a PICB
48
Figure 25: Mounting Shut-Off Valve for Afifree Body-Milk Inlet on Left
49
Mounting and Wiring the Wash Controller
50
Mounting the Wash Controller
50
Figure 26: Mounting Shut-Off Valve for Afifree Body-Milk Inlet on Right
50
Figure 27: Mounting Wash Controller
51
Table 11: Afifree Wash Controller Hardware
51
Wiring the Wash Controller and Setting DIP Switches
52
Table 12: Afifree Wash Controller Wiring and DIP Switch Positions
52
Figure 28: States of DIP Switches DSW1, DSW2, DSW3, and DSW4
53
Figure 29: Socket and DIP Switch Locations
53
Table 13: Wash Controller Activation - Connection and Settings
53
Mounting the Wash Control Valve
54
Figure 30: Wash Control Valve Attached
54
Installing the Vacuum Line for the Wash Control Valve
55
Table 14: Afifree Wash Control Valve Vacuum Line Parts List
56
Figure 31: Afifree Wash Control Valve Vacuum Line
57
Chapter 4 System Configuration
58
Configuring Afisheep/Afigoat
58
Configuring the Parlor
58
Table 15: Parlor Type Icons
59
Figure 32: Parlor Configuration Dialog Box
60
Configuring Milk Meters
61
Configuring Milk Meters in a Computerized Flock Management System
61
Figure 33: Afimen Real Time Window - Milk Tab
62
Figure 34: Milk Parameters Dialog Box
62
Figure 35: Afimen Real Time Window - Track Tab
63
Figure 36: Afifree 155I Software Files
67
Configuring Milk Meters in a Stand-Alone System
68
Table 16: Abbreviations for Animal Types
69
Setting up the Wash Controller
70
Wash Controller Principles of Operation
70
Figure 37: Afifree Cleaning System
70
Wash Controller Configuration
71
Table 17: Wash Controller Time Parameters Functionality
71
Figure 38: DSW1 and DSW2-DIP Switch Options for
72
Table 18: Wash Time Intervals
72
Testing Afifree155I Performance
73
Figure 39: DSW3-DIP Switch Options
73
Configuring Afifree 155I Parameters
74
Introduction to the Afifree 155I Parameters
74
Table 19: Terminal 155I Parameters
74
Notes to Parameter Table
76
Table 20: Flow Control Pulsation Curves
76
Setting Parameters from Terminal 155I
77
Reading and Setting Parameters
77
Central Activation of Milking/Cleaning Mode
77
Cluster Clearance
78
Raising or Lowering Clusters
78
Stimulation
78
Milk Diversion
78
Milk Remainder
79
Sweep
79
Viewing Software Version
79
Setting Parameters in Afisheep/ Afigoat
79
Group Retrieval
79
Auto Program
80
Figure 40: the Auto Program Check Box
80
Calculating and Setting the G Parameter
81
Figure 41: Afisheep/Afigoat Parameters Screen
82
Chapter 5 Troubleshooting
85
Searching for an Electrical Problem
85
Table 21: Troubleshooting Guide
85
Chapter 6 Corrective Maintenance
89
Maintenance Policy
89
Silicone and Rubber Component Replacement
89
Replacing Afifree155I Bodies
89
Removing a Malfunctioning Afifree Body
89
Installing a Replacement Afifree Body
90
Replacing a Terminal 155I
90
Preparing the Computer
90
Removing a Malfunctioning Terminal 155I
91
Installing a Replacement Terminal 155I
91
Checking and Preventive Maintenance
91
Pre-Milking Checks
91
Post-Milking Checks
92
Chapter 7 Parts Lists
93
Vacuum Shut-Off Valve Installation-Replacement Parts List
93
Figure 42: Parts for Attaching Vacuum Shut-Off Valve
94
Table 22: Shut-Off Valve Installation-Replacement Parts List
94
Afifree Body-Replacement Parts List
95
Figure 43: Afifree Body Exploded View
95
Table 23: Afifree Body Replacement Parts List
95
Terminal 155I-Replacement Parts List
96
Table 24: Terminal 155I Replacement Parts List
96
Appendix A User Information and Instructions
97
Terminal 155I Modes and Settings
97
Operating Modes
97
Table 25: Operating Modes and Their Indicators
97
Terminal 155I Settings
98
Table 26: Changing Operating Mode
98
Terminal 155I User Procedures
99
Cancelling ACR
99
Displaying/Hiding Animal Identification Number
100
Message Sub-Mode Procedures
100
Terminal 155I Display Fields
104
Display Fields under Afisheep/ Afigoat
104
Display Fields under Standalone Configuration
111
Enabling and Disabling Display Fields
115
Table 27: Display Field Enablement and Disablement
115
Terminal 155I Alarms
116
Alarm and Malfunction Indicators
116
Table 28: Alarm and Malfunction Indicators
117
Appendix B Milking System Cleaning Guidelines
118
Cleaning Recommendations
118
Chemical Dispensing Pumps
119
Vacuum Pump
119
Liquid Volume
119
Temperature and Cycle
119
Cleaning Exterior Surfaces
120
Performing an Acid Wash
120
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