AERZEN GM 3S Manuals

Manuals and User Guides for AERZEN GM 3S. We have 2 AERZEN GM 3S manuals available for free PDF download: Operating Instructions Manual, Installation, Assembly And Operating Instructions

AERZEN GM 3S Operating Instructions Manual (203 pages)

POSITIVE DISPLACEMENT BLOWER

Brand: AERZEN | Category: Blower | Size: 5 MB

Table of Contents
3
General Information
8
Information about These Instructions
8
Explanation of Symbols
8
Copyright Protection
10
Addresses
11
Manufacturer
11
Customer Service
11
Safety
12
Residual Risks and Fundamental Risks
12
Electrical Hazards
13
Hazards Associated with the Acoustic Hood
15
Risks of Machines with Belt Guard
18
Hazards at the Installation Site and Operating Site
20
Mechanical Hazards
23
Thermal Hazards
24
Risks from Pressurised Components
24
Risks from Hazardous Substances
25
Risks from Flammable Substances
26
Risks Associated with Conveyance of Nitrogen
27
Intended Use
28
Foreseeable Misuse
29
Responsibility of the Operator
31
Replacement Parts
34
Requirements for Personnel
34
Qualifications
34
Unauthorised Personnel
37
Training
38
Personal Protective Equipment
39
Safety Devices
40
EMERGENCY STOP Function
40
Hinged Support with Lifting Device
43
Motor Mount Without Lifting Device
43
Acoustic Hood
43
Belt Guard
44
Cover of the Sheave
44
Safety Classification
44
Instruction Signs
47
Hazards in the Operating And/Or Display Area
48
Securing the Machine against Restarting
49
Environmental Protection
50
Design and Operation
52
Overview of Assemblies
52
Overview of Assemblies
54
Overview of Assemblies
55
Operating Principle
56
Operating Modes
56
Operating Methods
57
Operating Information for Pneumatic Conveyance
57
Operating Information for Air-Separation Systems
57
Description of Assemblies
57
Control Elements (Optional)
61
Factory-Installed Control Element
61
Customer-Installed Control Element
61
Accessories
62
Drive Motor
62
Aertronic
64
Instrumentation
64
Frequency Converter
65
Machine Terminal Box
66
Intake Pressure Gauge
67
Discharge Pressure Gauge
67
Nitrogen Gauge
67
Intake Silencer
67
Discharge Silencer
68
Intake Pressure Valve
68
Non-Return Flap
69
Vacuum Regulator
69
Exhaust Silencer
70
Starting Strainer
70
Belt Drive
71
Acoustic Hood
72
Required Tools
73
Transport, Packaging and Storage
75
Transport
75
Safety Instructions
75
Delivery Method
78
Packaging
79
Transport Inspection
82
Transport of Packaged Units
83
Transport to the Installation Site
85
Storage and Preservation
87
Storage
87
Preservation
89
Set-Up and Installation
91
Safety Instructions
91
Requirements for the Installation Site
93
Installation
95
Connecting the System Pipeline
96
Connecting an Exhaust Silencer/Relief Line
97
Connecting the Drive Motor
98
Preparing the Connection
98
Routing Cables
99
Connecting the Drive Motor
99
Connecting the Drive Motor
100
Preparing the Connection
100
Routing Cables
100
Connecting the Drive Motor
101
Connecting the Machine's Terminal Strip
101
Connecting the Earthing
102
Laying the Insulation Mat
103
Initial Start-Up
104
Safety Instructions
104
Preparation for Commissioning
105
Performing Commissioning
109
Filling Oil, Version Featuring Oil System
109
Filling with Oil, Models Without Oil System
111
Establishing an Electrical Connection
111
Handling the Hinged Motor Support with Lifting Device
113
Handling Hinged Motor Support Without Lifting Device
115
Carrying out a Test Run
117
Performing Checks after Commissioning
122
Operation
123
Safety Instructions
123
Shut-Down in Case of Emergency
124
Switching on
125
On-Site Operation
125
Remote Operation
126
Automatic Operation
126
Displaying Operating Parameters
127
Switching off
127
On-Site Operation
127
Remote-Controlled Operation
128
Automatic Operation
128
Switching off in Nitrogen Operation
128
Decommissioning
129
Measures for Recommissioning
129
Commissioning after Adjustment Works
129
Commissioning after Maintenance Work
129
Commissioning after Fault Rectification
129
Adjusting Valves
129
Setting the Vacuum Regulator
130
Commissioning after Adjustments
131
Maintenance
132
Safety Instructions
132
Maintenance Schedule
134
Maintenance Schedule for Normal Operation
135
Maintenance Work
137
First Oil Filling
138
Checking the Oil Level
141
Correcting the Oil Level
143
Replacing the Grease on Gas-Tight Drive Shafts
149
Changing Oil
150
Checking the Sheaves
157
Moving and Checking the Protective Cover of the Sheaves
157
Replacing Belts, Version with Lifting Device
158
Replacing Belts, Version Without Lifting Device
160
Checking the Intake Pressure Valve
162
Checking that Sealing Plugs Have Been Removed
163
Checking the Starting Strainer
163
Checking the Non-Return Flap
164
Checking the Inlet and Exhaust Air Openings on the Acoustic Hood
165
Checking the Belt Guard
166
Checking Pipelines for Tightness
166
Cleaning after Maintenance
167
Commissioning after Maintenance
167
Checks after Maintenance Work
168
Malfunctions
169
Safety Instructions
169
Fault Displays
171
Fault Diagnosis and Troubleshooting
171
Status and Error Messages (Component Suppliers)
173
Commissioning after Malfunction Rectification
173
Checks after Malfunction Rectification
174
Disassembly and Disposal
175
Safety Instructions
175
Disassembly
177
Disposal
177
Technical Specifications
181
Dimensions and Weights
181
Dimension Specifications Sheet
182
Operating Data
183
Technical Performance Data
184
Type Plate(S) and Placement
185
Noise Emissions
188
Operating Materials
189
Lubricant Oil Specifications
189
Lubricant Oil in the Food and Pharmaceutical Industry
191
Grease Specifications
192
Lubricant Quantities
193
Coating
195
Electrical Details
196
Voltage Fluctuations
196
Earthing Strap Cross-Sections
196
Motor Overload Protection
196
Accessory Information
196
Balancing Grade
196
Notes on the Declaration of Conformity
197
Glossary
198
Index
199

AERZEN GM 3S Installation, Assembly And Operating Instructions (48 pages)

Rotary piston blower stage

Brand: AERZEN | Category: Industrial Equipment | Size: 0 MB

Declaration of Incorporation
3
Performance Data
7
Table of Contents
12
1 Suitability/General Information

13
2 Construction, Function

14
3 Care

22
4 Inappropriate Operation

22
5 Transport/Installation/Assembly

22
6 Commissioning

26
7 Shut-Down/Taking out of Operation

29
8 Frequency Converter Operation

29
9 Maintenance

30
- Inspection/Inspection Schedule
  30
- Maintenance Schedule
  31
- Lubricant Change
  36
- Drive, Belt Drives, Couplings
  38
10 Accessories

41
11 Fault Diagnosis/Troubleshooting Advice/

44
- Repairs
  44
12 Overview of Spare Parts for Blower Stage

45
13 Recycling

45
14 INFORMATION Sheet

47

AERZEN Categories

Industrial Equipment Blower Engine Compressor

More AERZEN Manuals

AERZEN GM 3S Manuals

AERZEN GM 3S Operating Instructions Manual (203 pages)

Table of Contents

AERZEN GM 3S Installation, Assembly And Operating Instructions (48 pages)

Table of Contents

1 Suitability/General Information

2 Construction, Function

3 Care

4 Inappropriate Operation

5 Transport/Installation/Assembly

6 Commissioning

7 Shut-Down/Taking out of Operation

8 Frequency Converter Operation

9 Maintenance

10 Accessories

11 Fault Diagnosis/Troubleshooting Advice/

12 Overview of Spare Parts for Blower Stage

13 Recycling

14 INFORMATION Sheet

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