User Manuals: Aeon COBRA 50 2007 ATV

Manuals and User Guides for Aeon COBRA 50 2007 ATV. We have 1 Aeon COBRA 50 2007 ATV manual available for free PDF download: Service Manual

Aeon COBRA 50 2007 Service Manual

Aeon COBRA 50 2007 Service Manual (126 pages)

Brand: Aeon | Category: Offroad Vehicle | Size: 8 MB

Table of Contents

Table of Contents

3
Maintenance Chapter 2 Maintenance

8
- Table of Contents
  8
- Chapter 2
  10
- Maintenance
  10
  - Pre-Ride - 40 Hour Maintenance Interval
    11
    
    50 - 300 Hour Maintenance Interval
    12
    
    Frame, Nuts, Bolts and Fastener Inspection
    13
    
    Standard Torque Specifications
    13
    
    Kick-Start Lever and Operation
    14
  - Fuel System and Air Intake
    14
    
    Fuel System Safety
    14
    
    Throttle Stop Speed Control System
    15
    
    Choke Cable Adjustment
    16
    
    Idle Speed Adjustment
    16
    
    Fuel Lines
    16
    
    Fuel Filter
    17
    
    Carburetor Draining
    18
    
    Air Filter Service
    19
  - Engine
    20
    
    Engine Mounts
    21
    
    Engine Fastener Torque
    21
    
    Cvt Drying
    21
  - Transmission and Final Drive
    22
    
    Transmission Lubrication
    22
    
    Transmission Lubricant Level
    22
    
    Transmission Lubricant Change
    22
    
    Drive Chain Inspection
    23
    
    Drive Chain Adjustment
    23
    
    Sprocket Inspection
    25
  - Electrical and Ignition System
    25
    
    Battery Removal
    25
    
    Battery Cleaning
    26
    
    Battery Installation
    26
    
    Battery Storage
    26
    
    Fuses / Fuse Holder Location
    27
    
    Spark Plug Inspection
    27
  - Steering and Suspension
    28
    
    Steering
    28
    
    Tie Rod End / Steering Inspection
    29
    
    Wheel Alignment
    29
    
    Toe Adjustment
    30
    
    Front Suspension Inspection
    30
    
    Rear Suspension Inspection
    31
    
    Suspension Spring Adjustment
    31
  - Brake System
    31
    
    Brake System Inspection
    31
    
    Brake Lever Travel
    31
    
    Brake Freeplay
    32
    
    Front Brake Adjustment
    33
  - Wheels and Tires
    34
    
    Wheels
    34
    
    Wheel, Hub and Spindle Torque Table
    34
    
    Wheel Inspection
    34
    
    Wheel Removal - Front / Rear
    34
    
    Wheel Installation - Front / Rear
    34
    
    Tire Pressure
    35
    
    Tire Inspection
    35
- Periodic Maintenance Chart
  10
- Periodic Maintenance Overview
  10
Cvt System Chapter 3 Cvt System

36
- Chapter 3 Cvt Maintenance / Inspection
  37
- Cvt System
  37
- Drive Clutch Operation
  37
- Driven Clutch Operation
  37
- Cvt System Drying
  38
- Clutch Cover Removal
  39
- Drive Belt Removal
  39
- Drive Clutch Service
  40
  - Drive Clutch Disassembly and Inspection
    40
  - Drive Clutch Assembly
    41
- Driven Clutch Service
  42
  - Driven Clutch Disassembly and Inspection
    42
  - Driven Clutch Assembly
    44
Engine / Transmission Chapter 4 Engine / Transmission

45
- Engine / Transmission
  45
  - Engine Service
    46
- Chapter 4 Engine Exploded Views & Torque Values
  46
- Accessible Components
  48
- Engine Removal
  49
- Engine Disassembly
  50
- Engine Lubrication
  50
- Transmission Lubrication
  50
- Cylinder Honing Procedure
  52
- Cylinder Inspection
  52
- Honing to Deglaze
  52
- Piston Inspection
  53
- Piston Ring Installed Gap
  54
- Flywheel Removal / Inspection
  55
- Stator Removal
  55
- Oil Pump Removal
  56
- Crankcase Disassembly
  58
- Transmission
  59
- Kick Start
  66
  - Kick Start Disassembly / Inspection
    66
  - Kick Start Assembly
    67
- Troubleshooting
  68
  - Spark Plug Fouling
    68
  - Engine (General)
    68
Fuel System Chapter 5 Fuel System

70
- Chapter 5 Carburetor Function
  71
- Carburetion Specifications
  72
- Carburetor Operation
  72
  - Operation Overview
    72
  - Float System
    73
  - Pilot Jet
    73
  - Air / Fuel Mixture Ratio
    74
  - Jet Needle
    74
  - Needle Jet
    74
  - Throttle Opening Vs. Fuel Flow
    75
  - Throttle Slide
    75
  - Main Jet
    75
  - Pilot System (Idle - 3/8 Throttle)
    76
  - Slide Cutaway (1/8 - 3/8 Throttle)
    76
  - Jet Needle / Needle Jet (3/8 - 3/4 Throttle)
    77
  - Main System (3/4 to Full Throttle)
    77
  - Fuel Delivery
    78
- Carburetor Service
  78
  - Carburetor Float Bowl Draining
    78
  - Carburetor Removal - General
    79
  - Carburetor Disassembly
    79
  - Carburetor Cleaning
    81
  - Carburetor Inspection
    81
  - Float Height Adjustment
    82
  - Carburetor Assembly
    83
  - Needle and Seat Leak Test
    83
  - Fuel Tank Removal
    85
- Air Cleaner Exploded View
  87
  - Air Cleaner Removal
    88
- Troubleshooting
  89
  - Fuel Starvation / Lean Mixture
    89
  - Rich Mixture
    89
  - Poor Idle
    89
Body / Suspension / Steering Chapter 6 Body / Suspension / Steering

90
- Body / Suspension / Steering
  90
- Body Removal
  91
  - Front Bumper Removal / Installation
    93
- Chapter 6 Torque Specifications
  91
- Suspension
  94
  - Front Shock Removal
    94
  - Rear Shock Removal
    95
- Front A-Arm
  96
  - A-Arm Exploded View
    96
  - A-Arm Replacement
    96
- Swing Arm
  97
  - Removal
    97
- Brakes
  98
  - Steering
    99
    
    Steering Assembly Exploded View
    99
    
    Steering Post Removal
    99
  - Handlebar
    100
  - Decal Replacement
    100
Brakes Chapter 7 Brakes

101
- Chapter 7
  102
- General Specifications
  102
- Specifications
  102
- Torque Specifications
  102
- Front Brakes
  103
  - Exploded View
    103
  - Front Brake Service
    103
  - Rear Brake Service
    106
  - Rear Caliper Fluid Replacement and Air Bleeding
    107
Electrical Chapter 8 Electrical

108
- Chapter 8 Electrical System Service Notes
  109
- General Information
  109
- Switches and Controls
  109
  - Brake Lever Switches
    109
  - Key Switch
    110
  - Left Hand Switch Assembly
    110
- Headlights
  111
- Indicator Lamps
  112
  - Indicator Lamp Replacement
    112
  - Transmission Switch
    114
    
    Transmission Switch - Circuit Breakout
    114
    
    Installation
    115
  - Ignition System
    115
    
    Rpm Ignition Limiter Functions
    116
    
    Ignition Coil Test
    116
    
    CDI Output Test Using Peak Reading Adaptor
    116
- Tail Light
  112
  - Tail Light Lamp Replacement
    112
- Charging System
  117
  - Charging System Testing
    117
  - Main Fuse / Fuse Holder Location
    118
  - Voltage Regulator / Rectifier
    118
  - Stator / Alternator Tests
    118
  - Battery
    119
    
    Battery Maintenance Service Notes
    119
    
    New Battery Activation
    120
    
    Battery Removal
    120
    
    Battery Cleaning / Installation
    121
    
    Battery Voltage Test / Load Test
    121
    
    Battery Charging Procedure
    121
    
    Battery Storage
    122
  - Starter System
    122
    
    Starter Relay
    122
    
    Starter Motor Service / Disassembly
    122
    
    Starter Brush Inspection / Replacement
    123
    
    Armature Test
    123
    
    Starter Reassembly
    124
    
    Voltage Drop Test
    124
    
    Starter System Troubleshooting
    124
    
    Starter System Testing
    125

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