ADB Safegate RELIANCE Power CRF Manuals

Manuals and User Guides for ADB Safegate RELIANCE Power CRF. We have 1 ADB Safegate RELIANCE Power CRF manual available for free PDF download: User Manual

ADB Safegate RELIANCE Power CRF User Manual (108 pages)

Ferroresonant Constant Current Regulator L-828/L-829, 2.5-30kW, 6.6A/20A, with RELIANCE Power ACE3

Brand: ADB Safegate | Category: Controller | Size: 12 MB

Table of Contents
5
Safety
13
Safety Messages
13
Introduction to Safety
14
Intended Use
15
Material Handling Precautions: Storage
15
Material Handling: Heavy Equipment
15
Operation Safety
16
Maintenance Safety
16
Material Handling Precautions, ESD
17
Arc Flash and Electric Shock Hazard
17
Introduction
19
About this Manual
19
How to Work with the Manual
19
CRF Introduction
19
Constant Current Regulator
19
Remote Control Input
21
Total Harmonic Distortion* (THD)
21
Theory of Operation Introduction
21
ACE3 Unit
22
CCR Theory of Operation
23
Power Circuit
23
Output Measurement
23
URC4 Control PCB
23
Figure 1: L-828 CCR Power Circuit Block Diagram
23
URC4 Control PCB Inputs/Outputs
24
Theory of Operation
25
Output Current Monitor Circuitry
25
Output Current Configuration
25
Local Control Switch Operation
25
Contactor Drive
25
Remote Control Position Detection
25
Fault Protection
25
Overcurrent Protection
25
Open Circuit Protection
26
Ccr
26
Figure 2: L-828 CCR
26
Figure 3: L-829 CCR with ACE3
26
URC4 CCR Controller
27
Figure 4: URC4 CCR Controller
27
Advanced Control Equipment
28
L-828/L-829 CCR Monitoring Options
28
Optional Insulation Resistance Monitoring System
28
Figure 5: ACE3 Control Board
28
Optional Series Cutout Type SCO
29
Optional Current Clamp Test Point
29
Figure 6: SCO - Series Circuit Cutout, 1475.92.030
29
Figure 7: SCO - Series Circuit Cutout, ALSC
29
Ccrs Required Equipment
30
Input Wire Size
30
Input Power Breaker Sizing
30
Table 1: Required Equipment Supplied
30
Table 2: Required Equipment Not Supplied
30
Table 3: Recommended Input Wiring Rating
30
Table 4: CCR Input Voltage and Current for the CCR Power Ratings
31
Specifications
33
Efficiency
33
Table 5: Class, Style and Power Ratings
33
Table 6: Power Factor
33
Table 7: Efficiency
33
Output Current Regulation
34
Protection Devices
34
Open-Circuit Protection
34
Overcurrent Protection
34
Table 8: Output Current and Limits
34
Input Voltage
35
Built-In True-RMS Ammeter (L-828 Only)
35
Input Power Monitoring Option Via ACE3
35
Installation
37
Introduction to Safety
37
Unpacking
38
Material Handling Precautions: Storage
38
Installation Overview
38
Table 9: Clearance Specifications
38
Mounting Information
39
Stacking Information
39
Figure 8: Side View of Stacked CRF or CRT Regulators
40
Installation - Wiring the CCR
42
Figure 9: Recommended Conduit Interface Locations
42
Table 10: Remote Control Connections (3-Step/6.6 A)
43
Table 11: Remote Control Connections (5-Step/6.6 A)
43
Table 12: Remote Vac Control Connections (5-Step/20 A)
43
Table 13: Input/Output Connections
44
Operation
45
Operation Safety
45
CCR Control Procedures
46
Local Control
46
Figure 10: Switch (3-Step/5-Step)
46
Table 14: Output Current from Rotary Switch (3-Step/6.6A)
46
Table 15: Output Current from Rotary Switch (5-Step/6.6 A)
46
Table 16: Output Current from Rotary Switch (5-Step/20 A)
46
Remote Control
47
CCR Door Interlock
47
CCR Shutdown Procedure
47
CCR Adjustment Procedures
47
Table 17: Remote Control
47
Figure 11: Output Current Clamp
48
Adjusting Output Current (no ACE3)
49
Figure 12: Regulator URC4 Control PCB
49
Adjusting Over-Current Detection Set Point (no ACE)
50
SCO Operation
51
Table 18: Cutout Working Positions
52
Graphic User Interface (GUI)
53
Figure 13: Output Current Gauge
55
Figure 14: Output View and Diagram View
55
Figure 15: IO Card Cage View
56
Figure 16: Regulator Interface Card View
56
Figure 17: Regulator Interface Card View (4X4 Card)
56
Menu Screen
57
Alarms View
58
Events View
58
Figure 18: Alarms and Warnings Screen (Alarms View)
58
Figure 19: Alarms and Warnings Screen (Events View)
58
Status Menu - Hours/Cycle Count
59
Status Menu - Waveform
59
Figure 20: Hour/Cycle Count Screen
59
Figure 21: Wave Form Screen
59
Status Menu - Miscellaneous
60
CCR Menu - Configuration
60
Figure 22: Status Menu - Miscellaneous
60
Figure 23: Status Menu - Miscellaneous
60
Figure 24: CCR Configuration Screen 1
61
Figure 25: CCR Configuration Screen 1 for 20A Ccrs
62
Figure 26: CCR Configuration Screen 2
62
Figure 27: Current Set Point
62
Figure 28: Current Set Point for 20A Ccrs
63
Figure 29: I/O CCR Alarm
63
Figure 30: CSS Loops
64
CCR Menu - Measurement Calibration
65
CCR Menu - VA Calibration
65
Figure 31: Calibration Screen
65
Figure 32: Calibration Screen Override
65
Figure 33: Calibration Screen with the Red X Shown
65
CCR Menu - IRMS Configuration
67
CCR Menu - Lamps out Calibration
69
ACE Menu - Configuration
71
ACE Menu - Failsafe
72
Figure 34: ACE Info Config Screen (Network Config)
72
Figure 35: Failsafe Config Screen
72
ACE Menu - Feature Enable
73
ACE Menu - about
74
Figure 36: about Screen
74
Figure 37: about Screen Menu
74
Figure 38: about Screen Disclaimer
75
Maintenance and Repair
77
Maintenance Safety
77
Maintenance Schedule
77
Table 19: L-828/L-829 CCR (4-30 Kw) Maintenance
77
Short-Circuit Test
78
Open-Circuit Test
78
Component Replacement Procedures
79
Removing and Replacing URC4 Regulator Control PCB
79
Figure 39: PCB URC4 Regulator Control (44A7693)
79
Table 20: DIP Switch Bank 1
80
Table 21: DIP Switch Bank 2
81
Removing and Replacing Input Lightning Arrestors
82
Table 22: DIP Switch Bank 3
82
Removing and Replacing Output Lightning Arrestors
83
Figure 40: Output Lightning Arrestors
83
Wiring Schematics
84
Figure 41: Internal Wiring Schematic (Main, Sheet
84
Figure 42: Internal Wiring Schematic (Main, Sheet
85
Figure 43: Internal Wiring Schematic (Details A-D)
86
Figure 44: Internal Wiring Schematic (Details E-F)
87
Figure 45: Internal Wiring Schematic (Detail G - ACE3)
88
Figure 46: Internal Wiring Schematic (T1)
89
Figure 47: Internal Wiring Schematic (T4)
90
Troubleshooting
91
General Troubleshooting Chart
92
Table 23: CCR Troubleshooting
92
Preliminary Troubleshooting
94
Troubleshooting Control Board
95
Figure 48: the URC4 Control Board
95
Table 24: Diagnostic Leds on the Control Board
95
Table 25: Remote Input Status
95
CRF Parts
97
CCR Options and Kits
98
Spare Parts
98
Table 26: F1-F2 Fuses
99
Table 27: F3-F4 Fuses
99
Table 28: K2 Contactor
99
Table 29: Capacitor Banks
100
Assembly Views
101
Figure 49: Component Plate (Front View)
101
Figure 50: Component Plate (Rear View)
102
Figure 51: Door Parts (Internal View)
103
Figure 52: Assembly View (Door Open, Side Removed)
104
Support
105
ADB SAFEGATE Website
105
Recycling
106
Local Authority Recycling
106

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ADB Safegate RELIANCE Power CRF User Manual (108 pages)

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