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ACV CC105s manual available for free PDF download: Installation & Maintenance Manual
ACV CC105s Installation & Maintenance Manual (64 pages)
Brand:
ACV
| Category:
Boiler
| Size: 4.15 MB
Table of Contents
Table of Contents
2
Section I: Product & Safety Information
6
Definitions
6
Safety Information
6
Qualified Installer
6
Homeowner
6
Warranty
7
Section II: Pre-Installation Items
8
Code Compliance
8
Determining Product Location
8
Boiler Replacement
8
Clearances
8
Residential Garage Installations
9
Boiler Freeze Protection Feature
9
Section III: Combustion Air & Venting
10
Combustion Air Contamination
10
Ventilation Air Requirements
10
Combustion Air and Vent Piping
11
Removal of an Existing Boiler from a Common Vent System
11
Commonwealth of Massachusetts Installations Only
12
Section IV: Appliance Preparations
13
Shipping & Handling Instructions
13
Wall Mounting Installation
13
Wall Mounting Guidelines
13
Stud Wall Installation
14
Solid Wall Installation
14
Appliance Mounting
14
Piping Support Bracket
14
Section V: Boiler Piping
15
General Piping Requirements
15
Pressure Relief Valve (PRV)
15
Low Water Cut off / CH Pressure Sensor
15
Additional Limit Control
15
Backflow Preventer
15
Boiler System Piping Applications
15
Expansion Tank and Makeup Water
17
Central Heating (CH) Water Circulator
17
Sizing Primary Piping
17
System Piping - Zone Circulators
17
System Piping - Zone Valves
17
System Piping - Radiant Heating
17
System Piping - Indirect Fire Water Heater
17
System Piping - Special Application
18
Section VI: Installing Vent / Combustion Air & Condensation Drain
20
Installing Vent & Combustion Air
20
Installing Condensate Drain Assembly
20
Section VII: Gas Piping
21
Gas Supply Piping Connection
21
Natural Gas
22
Propane Gas
23
Section VIII: Internal Wiring
24
General Requirements
24
Section IX: External Wiring
25
Installation Compliance
25
Line Voltage Connections
25
Circulator Maximum Current Rating
25
Central Heating (CH) Circulator
25
DHV Circulator for Optional SMART/COMFORT I.F.W.H
25
System Circulator - Zone Valve Application
25
Low Voltage Connections
25
Thermostat (Dry Contact) Wiring
26
Outdoor Temperature Sensor Wiring
26
SMART/COMFORT Aquastat Wiring
26
Section X: Startup Preparation
29
Check Boiler System Water Chemistry
29
Flush Boiler System to Remove Sediment
29
Use of Antifreeze in the Boiler System
29
Filling the Boiler System
29
Check Low Water Cut off
30
Check for Gas Leaks
30
Check Thermostat Circuit
30
Inspect Condensate Drain Assembly
30
Section XI: Startup Procedures
31
Final Checks before Startup
31
CHALLENGER Startup
31
CHALLENGER Startup Troubleshooting
31
Check the CHALLENGER and System
31
Appliance ON/OFF
32
Set Boiler Maximum Central Heating (CH) Set Point Temperature
32
Operation Verification - Space Heating
32
Control Display
34
Setting the Appliance Parameters
36
Error Mode
37
Error Codes
38
Warning Codes
38
Section XII: Outdoor Reset Control
39
Mounting the Sensor
39
Wiring the Sensor
39
Adjusting Outdoor Reset Curve
39
Changing Outdoor Reset Parameters
40
Section XIII: Checkout Procedures
41
Section XIV: Installation Record
42
Section XV: Maintenance Schedule
43
Service Technician
43
Owner Maintenance
43
Section XVI: Maintenance Procedures
44
Annual Maintenance Procedures
44
Reported Problems
44
Check Surrounding Area
44
Inspect Burner Area
44
Check System Piping
44
Clean Condensate Drain Assembly
44
Check Ventilation Air Openings
44
Inspect Vent and Combustion Air Piping
44
Check Boiler System
45
Removing Internal Flue and Condensate Pan for Inspection
45
Check Expansion Tank
45
Check Relief Valve
45
Inspection of Igniter
45
Check Ignition Wiring and Ground Wiring
45
Check Control Wiring
48
Check Control Settings
48
Perform Startup and Checkout Procedures
48
Check Burner Flame
48
Check Combustion Levels
48
Clean Boiler Heat Exchanger
48
Review with Owner
49
Section XVII: Replacement Parts
50
Internal Components
50
Front Door
51
Vent Components
52
Heat Exchanger Components
53
Blower & Gas Valve Components
54
Burner Components
55
Control Components
56
Section XVIII: Product Specifications
57
Dimensions & Connections
57
Cc50S & Cc85S Pressure Loss Curves
58
Cc105S Pressure Loss Curves
59
Cc125S, Cc125Hs, & Cc150S Pressure Loss Curves
60
Performance Ratings
61
Notes
62
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