ACV CC105s Boiler Manuals

Manuals and User Guides for ACV CC105s Boiler. We have 1 ACV CC105s Boiler manual available for free PDF download: Installation & Maintenance Manual

ACV CC105s Installation & Maintenance Manual

ACV CC105s Installation & Maintenance Manual (64 pages)

Brand: ACV | Category: Boiler | Size: 4 MB

Table of Contents

Table of Contents
2
Section I: Product & Safety Information
6
- Definitions
  6
- Safety Information
  6
- Qualified Installer
  6
- Homeowner
  6
- Warranty
  7
Section II: Pre-Installation Items
8
Section III: Combustion Air & Venting
10
Section IV: Appliance Preparations
13
- Shipping & Handling Instructions
  13
- Wall Mounting Installation
  13
- Wall Mounting Guidelines
  13
- Stud Wall Installation
  14
- Solid Wall Installation
  14
- Appliance Mounting
  14
- Piping Support Bracket
  14
Section V: Boiler Piping
15
Section VI: Installing Vent / Combustion Air & Condensation Drain
20
- Installing Vent & Combustion Air
  20
- Installing Condensate Drain Assembly
  20
Section VII: Gas Piping
21
- Gas Supply Piping Connection
  21
- Natural Gas
  22
- Propane Gas
  23
Section VIII: Internal Wiring
24
- General Requirements
  24
Section IX: External Wiring
25
Section X: Startup Preparation
29
Section XI: Startup Procedures
31
- Final Checks before Startup
  31
- CHALLENGER Startup
  31
- CHALLENGER Startup Troubleshooting
  31
- Check the CHALLENGER and System
  31
- Appliance ON/OFF
  32
- Set Boiler Maximum Central Heating (CH) Set Point Temperature
  32
- Operation Verification - Space Heating
  32
- Control Display
  34
- Setting the Appliance Parameters
  36
- Error Mode
  37
- Error Codes
  38
- Warning Codes
  38
Section XII: Outdoor Reset Control
39
- Mounting the Sensor
  39
- Wiring the Sensor
  39
- Adjusting Outdoor Reset Curve
  39
- Changing Outdoor Reset Parameters
  40
Section XIII: Checkout Procedures
41
Section XIV: Installation Record
42
Section XV: Maintenance Schedule
43
- Service Technician
  43
- Owner Maintenance
  43
Section XVI: Maintenance Procedures
44
- Annual Maintenance Procedures
  44
- Reported Problems
  44
- Check Surrounding Area
  44
- Inspect Burner Area
  44
- Check System Piping
  44
- Clean Condensate Drain Assembly
  44
- Check Ventilation Air Openings
  44
- Inspect Vent and Combustion Air Piping
  44
- Check Boiler System
  45
- Removing Internal Flue and Condensate Pan for Inspection
  45
- Check Expansion Tank
  45
- Check Relief Valve
  45
- Inspection of Igniter
  45
- Check Ignition Wiring and Ground Wiring
  45
- Check Control Wiring
  48
- Check Control Settings
  48
- Perform Startup and Checkout Procedures
  48
- Check Burner Flame
  48
- Check Combustion Levels
  48
- Clean Boiler Heat Exchanger
  48
- Review with Owner
  49
Section XVII: Replacement Parts
50
- Internal Components
  50
- Front Door
  51
- Vent Components
  52
- Heat Exchanger Components
  53
- Blower & Gas Valve Components
  54
- Burner Components
  55
- Control Components
  56
Section XVIII: Product Specifications
57
Notes
62

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