User Manuals: Ace Sports Maxxam 150 2R Offroad Vehicle

User Manuals: Ace Sports Maxxam 150 2R Offroad Vehicle

Manuals and User Guides for Ace Sports Maxxam 150 2R Offroad Vehicle. We have 2 Ace Sports Maxxam 150 2R Offroad Vehicle manuals available for free PDF download: Service Manual, Owner's Manual

Ace Sports Maxxam 150 2R Service Manual

Ace Sports Maxxam 150 2R Service Manual (80 pages)

Buggy

Brand: Ace Sports | Category: Offroad Vehicle | Size: 5 MB

Table of Contents

Table of Contents
4
Break-In Procedure
5
General Information
5
- Fuel and Oil Recommendations
  5
- Model Identification
  5
- Specifications
  6
- Dimensions
  6
- Engine
  6
- Capacities
  6
- Weight
  7
- Tire Pressure
  7
- Location of Parts
  8
- Periodic Check and Services
  9
- Spark Plug
  9
Periodic Maintenance and Tune-Up Procedures
9
- Tire Pressure/Wear
  10
- Brake Performance
  10
- Air Cleaner
  10
- Paper Filter Maintenance
  10
- Fuel Switch (Petcock)
  11
- “ON” Position
  11
- Torque Tightening Chart
  11
- Chassis Nuts and Bolts
  11
- Final Gear Oil
  12
- Engine Oil
  12
- Chassis
  12
- Engine Components: Cylinder
  13
- Cylinder Removal
  13
- Cylinder Inner Wall Wear Inspection
  13
- Connecting Rod End Inspection
  14
- Piston Rings Inspection and Servicing
  14
- Piston Pin Inspection and Servicing
  14
- Crank Connecting Rod Mechanism
  14
- Piston Rings Set up
  15
- Piston Set Installation
  15
- Crank Connecting Rod Set
  15
- Crankcase and Crankshaft Removal
  15
- Crankshaft and Crankcase Inspection
  17
- Crankshaft and Crankcase Installation
  17
- Valve Mechanism Inspection and Servicing
  18
- General Introduction
  18
- Valve Clearance Adjustment
  19
- Camshaft Inspection
  20
- Camshaft Removal
  20
- Rocker Arm and Rockshaft
  21
- Camshaft Installation
  21
- Rocker Arm and Rockshaft Removal
  21
- Rocker Arm and Rockshaft Inspection
  21
- Rocker Arm and Rockshaft Installation
  22
- Cam Chain Tensioner
  22
- Valve and Valve Spring Removal
  23
- Valve and Valve Spring Inspection
  23
- Valve and Valve Spring Installation
  23
- Valve Guide Replacement
  24
- To Clean Carbon Accumulation off the Valve Guide
  24
- Valve Guide Inner Diameter Measurement
  24
- Valve Guide
  24
- Valve Seat
  25
- Valve Seat Width Measurement
  25
- Valve Seat Finishing
  25
- Valve Seat Touching Position Inspection
  26
- Valve and Valve Seat Lapping
  27
- Valve and Valve Seat Air Impermeability Inspection
  27
Lubrication System Inspection and Servicing
28
- Oil Pump Removal
  29
- Oil Replacement
  29
- Rotary Oil Pump
  29
- Oil System Inspection and Replacement
  29
- Oil Pump Inspection
  30
- Oil Pump Assembling
  31
- CV Carburetor
  32
Fuel Supply System Inspection and Servicing
32
- Carburetor Idling Adjustment
  33
- Air Adjusting Screw Adjustment
  33
- Vacuum Chamber
  33
- Float Chamber Removal
  34
- Automatic Side Starter
  34
- Automatic Side Starter Inspection
  34
- Vacuum Chamber Installation
  34
- Float Chamber Installation
  35
- Fuel Level Inspection
  35
- Carburetor Installation
  35
- Air Cut Valve (Acv)
  36
- Air Cut Valve Removal
  36
- Air Cut Valve Installation
  36
- Air Check Valve
  36
- Spiral Spline Transferring Style Starting Mechanism Removal
  37
- Transmission Components
  37
- Spiral Spline Transferring Style Starting Mechanism
  37
- Starting Mechanism Inspection and Servicing
  37
- Starter Motor
  38
- Starter Motor Removal
  38
Electrical Starting System
38
- Armature Inspection
  39
- Carbon Brush Inspection
  39
- Starter Motor Installation
  40
- Reduction Gear Inspection
  41
Reduction Mechanism
41
- Starting Clutch Inspection
  42
- Starting Clutch Removal
  42
- Engaging Mechanism
  42
- Controlling Mechanism
  43
- Starting Clutch Installation
  43
- Starter Relay Inspection
  43
Belt Driven Cvt Mechanism Inspection and Servicing
44
- Drive Belt Pulley Removal
  46
- Drive Belt Pulley Inspection
  46
- Drive Belt Pulley Installation
  47
- Clutch Disassembling
  48
- Clutch Inspection
  48
- Clutch Removal
  48
- Clutch Installation
  49
- Driven Belt Pulley
  50
- Driven Belt Pulley Removal
  50
- Driven Belt Pulley Inspection
  50
- Driven Plate Bearing Replacement
  51
- Driven Belt Pulley Installation
  52
- Transmission Belt Inspection
  52
- Transmission Case Oil Inspection
  53
- Transmission Case Oil Replacement
  53
- Rear Transmission Mechanism Inspection and Servicing
  53
- Transmission Case Removal
  54
- Transmission Case Gear Inspection
  54
Driven Belt Pulley
54
Electrical System
58
- Battery Open-Circuit Voltage Inspection
  59
- Battery
  59
- Battery Installation
  59
- Battery Removal
  59
- Battery Charging
  60
Primary Coil
60
- Primary Coil Inspection
  61
- Generator Removal
  61
- Generator Installation
  62
- Regulate Rectifier
  62
- Main Wiring
  62
- Resistor Resistance Value Measurement
  63
- Regulate Rectifier Inspection
  63
- Ignition Time Inspection
  64
Ignition System Inspection and Servicing
64
- Ignition Charging Coil
  65
- Trigger Winding
  66
- CDI Component
  66
- Remove the CDI Component
  66
- Ignition Coil Removal
  67
- Ignition Coil Installation
  67
- Secondary Ignition Coil Inspection
  67
- Rear Axle Removal
  68
- Rear Swingarm
  68
Chassis
68
- Front & Rear Shocks
  69
- Adjustment of Front & Rear Shock
  69
- Front Wheel Replacement
  69
- Front Hubs
  70
- Seat
  70
- Steering Shaft
  70
- Steering Gear Box and Ball
  70
- Tie Rod
  71
- A-Arms
  71
- Steering Knuckle Support
  71
- Throttle & Brake Pedal
  71
- Service Air Cleaner
  72
- To Service Pre-Cleaner
  72
- Front Wheel Alignment
  72
- Chain Tensioner Adjustment
  73
- Reverse Gear Check
  73
Wiring Diagram
74
Index
75

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Ace Sports Maxxam 150 2R Owner's Manual

Ace Sports Maxxam 150 2R Owner's Manual (78 pages)

Brand: Ace Sports | Category: Utility Vehicle | Size: 11 MB

Table of Contents

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