ABB IRB 1510 Manuals

Manuals and User Guides for ABB IRB 1510. We have 1 ABB IRB 1510 manual available for free PDF download: Product Manual

ABB IRB 1510 Product Manual (314 pages)

Brand: ABB | Category: Robotics | Size: 10 MB

Product Manual
3
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
29
Safety During Maintenance and Repair
30
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Manipulator Description
37
Installation and Commissioning
39
Introduction to Installation and Commissioning
39
Unpacking
40
Pre-Installation Procedure
40
Technical Data
41
Working Range
45
Turning Radius
47
Risk of Tipping/Stability
49
The Unit Is Sensitive to ESD
50
On-Site Installation
51
Lifting Robot with Roundslings
51
Lifting and Turning a Suspended Mounted Robot
53
Manually Releasing the Brakes
54
Orienting and Securing the Robot
56
Setting the System Parameters for a Suspended or Tilted Robot
59
Loads Fitted to the Robot, Stopping Time and Braking Distances
64
Fitting Equipment on the Robot (Robot Dimensions)
65
Restricting the Working Range
69
Axes with Restricted Working Range
69
Installation of Additional Mechanical Stops on Axis 3
70
Electrical Connections
72
Robot Cabling and Connection Points
72
Start of Robot in Cold Environments
74
Test Run after Installation, Maintenance, or Repair
75
Maintenance
77
Introduction
77
Maintenance Schedule and Expected Component Life
78
Specification of Maintenance Intervals
78
Maintenance Schedule
79
Expected Component Life
81
Inspection Activities
82
Inspecting the Oil Level, Axis-1 Gearbox
82
Inspecting the Oil Level, Axis 2 Gearbox
85
Inspecting Oil Level, Axis 2 Gearbox
86
Inspecting the Oil Level, Axis 3 Gearbox
87
Inspecting the Oil Level, Axis 4 Gearbox
90
Inspecting the Oil Level, Axis 5 Gearbox
92
Inspecting the Oil Level, Axis 5-6 Gearbox
94
Inspecting the Cable Harness
96
Inspecting Information Labels
99
Inspecting the Mechanical Stop Pin, Axis 1
101
Inspecting, Additional Mechanical Stops
103
Inspecting Dampers
106
Replacement Activities
109
Type of Lubrication in Gearboxes
109
Changing the Oil, Axis 1 Gearbox
111
Filling Oil, Axis 1 Gearbox
115
Changing the Oil, Axis-2 Gearbox
116
Changing the Oil, Axis-3 Gearbox
120
Changing the Oil in Axis 5-6 Gearbox, IRB 1510ID
125
Replacing the Battery Pack
128
Cleaning Activities
133
Cleaning the IRB 1510
133
Repair
135
Introduction
135
General Procedures
136
Performing a Leak-Down Test
136
Mounting Instructions for Bearings
137
Mounting Instructions for Sealings
139
Cut the Paint or Surface on the Robot before Replacing Parts
143
The Brake Release Buttons May be Jammed after Service Work
144
Complete Manipulator
145
Replacing the Cable Harness - Lower End
145
Replacing the Cable Harness - Upper End
165
Replacing the Complete Arm System
181
Upper and Lower Arm
186
Replacing the Complete Upper Arm, IRB 1510ID
186
Replacing the Complete Lower Arm
194
Removing the Lower Arm
195
Replacing the Wrist Unit, IRB 1600ID
198
Refitting the Wrist Unit
201
Replacing the Damper, Axis 2
205
Replacing the Damper, Axis 3
207
Replacing the Mechanical Stop Axis 3, IRB 1510ID
209
Frame and Base
211
Replacing the Base
211
Replacing the Serial Measurement Unit
218
Replacing the Push Button Unit
225
Replacing Motors on Axis 1 and 2 ............................................................... Replacing Motors on Axes 3 and
232
Motors
232
Replacing Motor on Axis
249
Replacing the Axis 6 Motor
253
Gearboxes
257
Replacing the Axis 1 Gearbox
257
Replacing the Axis 2 Gearbox
263
Replacing the Axis 3 Gearbox
269
Service Work on Axes 4, 5 and 6 Gearboxes
275
Calibration Information
277
When to Calibrate
277
Calibration Methods
278
Synchronization Marks and Synchronization Position for Axes
280
Calibration Movement Directions for All Axes
282
Updating Revolution Counters
283
Updating Revolution Counters on IRC5 Robots
283
Calibrating with Wrist Optimization Method
286
Checking the Synchronization Position
288
Checking the Synchronization Position on IRC5 Robots
289
Decommissioning
291
Introduction to Decommissioning
291
Environmental Information
292
Scrapping of Robot
294
Reference Information
295
Introduction
295
Applicable Standards
296
Unit Conversion
298
Screw Joints
299
Weight Specifications
302
Standard Tools
303
Special Tools
304
Lifting Accessories and Lifting Instructions
305
Spare Parts
307
Spare Part Lists and Illustrations
307

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ABB IRB 1510 Product Manual (314 pages)

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