ABB HT603138 Manuals

Manuals and User Guides for ABB HT603138. We have 1 ABB HT603138 manual available for free PDF download: Operation Manual

ABB HT603138 Operation Manual

ABB HT603138 Operation Manual (128 pages)

Brand: ABB | Category: Industrial Equipment | Size: 13.21 MB

Table of Contents

Table of Contents
3
Operation Manual
5
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use
8
Storage of New Turbochargers and Spare Parts
10
Essential Information
12
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
16
Safety
17
Introduction
17
CE Conformity
17
Definition of Mandatory Signs
18
Definition of Safety Instructions
18
Warning Plates on the Turbocharger
19
Safe Operation and Maintenance
20
Hazards During Operation and Maintenance
23
Periodic Checking of the Pressure Vessel
28
Lifting Loads
28
Commissioning
30
Oil Supply
30
Inspection Work
33
Commissioning after Taking out of Operation
35
Operation
36
Noise Emissions
36
Servicing Work
38
Replacement Intervals for Turbocharger Components
41
Speed Measurement
43
Stopping the Engine
47
Maintenance
48
Foreword to Maintenance
48
Cleaning the Filter Silencer
49
Cleaning the Compressor During Operation
52
Cleaning Turbine Blades and Nozzle Ring in Operation
58
Cleaning Components Mechanically
63
Troubleshooting
72
Malfunctions When Starting
72
Surging of the Turbocharger
73
Malfunctions During Operation
74
Malfunctions When Stopping
77
Speed Measurement System
78
Removal and Installation
79
Turbocharger Weights
79
Removing the Turbocharger
80
Installing the Turbocharger
82
Disassembly and Assembly
83
Introduction
83
Module Weights
85
Removing and Fitting Filter Silencer or Air Suction Branch
87
Axial Clearance
89
Removing Cartridge Group
89
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
94
Installing Cartridge Group
97
Dismantling and Fitting Nozzle Ring at Turbine End
102
Table of Tightening Torques
106
Taking out of Operation at Short Notice
108
Possibilities for Emergency Repair
108
Locking the Rotor
109
Fitting the Cover Plate
113
Blocking the Inlets and Outlets
117
Bypass the Turbocharger
117
Mothballing Turbocharger
118
Taking out of Operation for up to 12 Months
118
Taking out of Operation for more than 12 Months
119
Disposing of Turbocharger Components
120
Spare Parts
121
Ordering Spare Parts
121
View of Turbocharger with Part Numbers
124
View of Turbine Cleaning System with Part Numbers (Optional)
126

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