ABB ACS880-307-4560A-7+A018 Manuals

Manuals and User Guides for ABB ACS880-307-4560A-7+A018. We have 1 ABB ACS880-307-4560A-7+A018 manual available for free PDF download: Hardware Manual

ABB ACS880-307-4560A-7+A018 Hardware Manual (148 pages)

Diode supply units

Brand: ABB | Category: Industrial Equipment | Size: 18 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Overview Diagram of the Rectifier Bridge
16
6- and 12-Pulse Supply Connections
16
Overview Diagram of the Drive System
17
Overview Drawing of a Drive
19
Layout Drawings of the Cubicles in the Supply Unit
19
Layout Drawing of an Auxiliary Control Cubicle
19
Layout Drawings of Incoming Cubicles
21
Layout Drawing of a 400 MM Incoming Cubicle
21
Layout Drawing of a 600 MM Incoming Cubicle
23
Layout Drawing of a 1000 MM Incoming Cubicle
24
Layout Drawing of a Supply Module Cubicle 2×D7T
25
Layout Drawing of a Supply Module Cubicle 1×D8T
26
Layout Drawing of a Supply Module Cubicle 2×D8T
27
Layout Drawing of a Supply Module Cubicle 3×D8T
28
Layout Drawings of the Supply Modules
29
Layout Drawing of D7T Supply Module
29
Layout Drawing of D8T Supply Module
30
Control of the Supply Unit
30
Overview of the Control Connections of the UCU Control Unit
31
Overview of the Control Connections of the BCU Control Unit
32
Supply Unit Control Devices
32
Door Switches and Lights
32
Main Disconnecting Device [Q1]
34
Auxiliary Voltage Switch [Q21]
34
Grounding Switch [Q9]
34
Operating Switch [S21]
34
Emergency Stop Button [S61] and Reset Button [S62]
35
Control Panel [A59]
35
PC Connection
36
Fieldbus Control
36
Type Designation Labels
37
Type Designation Keys
37
Type Designation Key of the Supply Unit
37
Type Designation Key of the Diode Supply Module
40
Electrical Installation
43
Contents of this Chapter
43
Electrical Safety Precautions
43
General Notes
45
Printed Circuit Boards
45
Handling Fiber Optic Cables
45
Checking the Insulation
45
Measuring the Insulation Resistance of the Drive
45
Measuring the Insulation Resistance of the Input Power Cable
45
Setting the Voltage Range of Auxiliary Voltage Transformers [T21, T101, T111]
45
[T21/T101] Connections (400
46
[T21/T101] Connections (690 V Units)
46
[T111] Connections
47
Compatibility Check - IT (Ungrounded) Earthing System
48
Connecting the Input Power Cables
49
Connection Diagram - 6-Pulse Supply Unit
49
Connection Diagram - 12-Pulse Supply Unit (Option +A004)
50
Connection Procedure
50
Use of Fasteners in Cable Lug Connections
54
Connecting the External Power Supply Cable for the Auxiliary Circuit (Option +G307)
54
Wiring the Functional Safety Options
54
Connecting the Control Cables
55
Control Cable Connection Procedure
55
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
55
Routing the Control Cables Inside the Cabinet
57
Connecting Control Cabling
57
Connecting a PC
59
Control Unit (UCU)
61
Contents of this Chapter
61
General
61
Layout
61
Default I/O Diagram of the Supply Control Unit
65
Additional Information on the Connections
67
Power Supply for the Control Unit (XPOW)
67
Digital Interlock (DIIL)
67
Control Panel Connection (XPAN)
68
Safe Torque off (XSTO, XSTO OUT)
68
Microsdhc Memory Card Slot
68
Connector Data
69
Ground Isolation Diagram
71
Control Unit (BCU)
73
Contents of this Chapter
73
General
73
Layout
74
Default I/O Diagram of the Supply Control Unit
76
Additional Information on the Connections
78
Power Supply for the Control Unit (XPOW)
78
Digital Interlock (DIIL)
78
FSO Safety Functions Module Connection (X12)
78
SDHC Memory Card Slot
78
Connector Data
79
BCU Ground Isolation Diagram
81
Installation Checklist
83
Contents of this Chapter
83
Checklist
83
Start-Up
85
Contents of this Chapter
85
Start-Up Procedure
85
Safety
85
Checks/Settings with no Voltage Connected
86
Powering up the Auxiliary Circuit of the Drive
86
Setting up the Supply Unit Parameters
87
Powering up the Main Circuit of the Drive
87
Validating the Safety Functions
88
On-Load Checks
88
Switching the Supply Unit off
88
Disconnecting and Temporary Grounding the Drive
88
Maintenance
89
Contents of this Chapter
89
Maintenance Intervals
89
Description of Symbols
89
Recommended Maintenance Intervals after Start-Up
90
Cabinet
91
Cleaning the Interior of the Cabinet
91
Cleaning the Exterior of the Drive
91
Cleaning the Door Air Inlets (IP22 and IP42)
92
Replacing the Inlet Door Filters (IP54)
93
Cleaning the Roof Outlet Filters (IP54)
93
Fuses
93
Checking and Replacing the DC Fuses of a D7T Supply Module
93
Checking and Replacing the DC Fuses of a D8T Supply Module
94
Checking and Replacing the AC Fuses
96
Fans
98
Replacing the Fan in the Auxiliary Control Cubicle
98
Replacing a Fan in the Incoming Cubicle
98
Replacing the Fan of the D7T Supply Module
99
Replacing the Fan of the D8T Supply Module
101
Replacing the Direct-On-Line Fan (Option +C188) of the D8T Supply Module
102
Replacing the Circuit Board Compartment Fan of the D8T Supply Module
103
Replacing the Roof Fan for IP54 Cabinet (Option +B055)
106
Supply Module
107
Cleaning the Heatsink
107
Replacing the D7T Supply Module
107
Replacing the D8T Supply Module
110
Control Panel
115
UCU Control Unit
116
UCU Control Unit Types
116
Replacing the Memory Unit of the UCU Control Unit
116
Replacing the UCU Control Unit Battery
117
Replacing the Microsd/Microsdhc Memory Card of UCU Control Unit
117
BCU Control Unit
118
BCU Control Unit Types
118
Replacing the Memory Unit of BCU Control Unit
118
Replacing the BCU Control Unit Battery
119
Leds and Other Status Indicators
119
Control Unit Leds (UCU-22
120
Control Unit Leds (BCU-X2)
120
Control Panel and Panel Platform/Holder Leds
120
Reduced Run
121
Starting Reduced Run Operation
121
Resuming Normal Operation
122
Functional Safety Components
122
Technical Data
123
Contents of this Chapter
123
Ratings
123
Derating
125
Surrounding Air Temperature Derating
125
Altitude Derating
125
Supply Module Types and Frame Sizes
126
Fuses
127
AC Fuses
127
Module-Specific AC Fuses
127
Supply Module Internal DC Fuses
129
Dimensions and Weights
129
Free Space Requirements
131
Losses, Cooling Data and Noise
131
Terminal and Cable Entry Data for the Input Power Cable
133
MM Incoming Cubicle - Main Switch-Disconnector (+F253)
133
MM Incoming Cubicle - Main Switch-Disconnector (+F253), Bottom Cable Entry, 6-Pulse
134
MM Incoming Cubicle - Main Circuit Breaker (+F255), Bottom Cable Entry
135
MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
136
1000 MM Incoming Cubicle - Main Circuit Breaker (+F255), Bottom Cable Entry
137
1000 MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
138
Electrical Power Network Specification
139
DC Connection Data
140
Efficiency
140
Energy Efficiency Data (Ecodesign)
140
Control Unit Connection Data
140
Protection Classes
140
Tightening Torques
141
Electrical Connections
141
Mechanical Connections
141
Insulation Supports
141
Cable Lugs
141
Typical Power Cable Sizes
142
Ambient Conditions
143
Cooling
143
Colors
144
Materials
144
Drive
144
Packaging of Drive
144
Packaging of Options
144
Manuals
144
Disposal
144
Standards
145
Markings
145
Disclaimers
145
Generic Disclaimer
145
Cyber Security Disclaimer
145
Further Information
147

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ABB ACS880-307-4560A-7+A018 Hardware Manual (148 pages)

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