ABB ACS800-17-0770-3 Manuals

Manuals and User Guides for ABB ACS800-17-0770-3. We have 1 ABB ACS800-17-0770-3 manual available for free PDF download: Hardware Manual

ABB ACS800-17-0770-3 Hardware Manual

ABB ACS800-17-0770-3 Hardware Manual (236 pages)

ACS800 55 to 2500 kW / 75 to 2800 hp

Brand: ABB | Category: Controller | Size: 9 MB

Table of Contents

Table of Contents

13
- Safety Instructions
  5
  - What this Chapter Contains
    5
  - Usage of Warnings and Notes
    5
  - Installation and Maintenance Work
    6
    
    Grounding
    9
    
    Fibre Optic Cables
    10
  - Operation
    11
  - Permanent Magnet Motor Drives
    12
    
    Installation and Maintenance Work
    12
    
    Inverter Control Program
    12
    
    Operation
    12
    
    Table of Contents
    13
Table of Contents

20
- About this Manual
  
  21
  - What this Chapter Contains
    21
  - Target Audience
    21
  - Common Chapters for Multiple Products
    21
  - Categorization According to the Frame Size
    21
  - Contents
    22
  - Installation and Commissioning Flowchart
    23
  - Inquiries
    24
  - Terms and Abbreviations
    24
- The ACS800-17
  
  27
  - What this Chapter Contains
    27
    
    Cabinet Line-Up
    27
    
    Frame R6
    28
    
    Frame R7I
    29
    
    Frame R8I
    30
    
    Swing-Out Frame
    31
    
    Cabling Direction
    33
  - Single-Line Circuit Diagram of the Drive
    35
  - Operation Principle
    36
    
    AC Voltage and Current Waveforms
    36
    
    Line-Side Converter
    36
    
    Frame R6
    37
    
    Frame R7 and up
    37
    
    Motor-Side Converter
    37
  - Controls
    38
    
    Control Interfaces of the Drive
    38
    
    Air Circuit Breaker (Q1 in Frame Size 2×R8I and Up)
    39
    
    Auxiliary Power Switch (Q100 in Frame Size 2×R8I and Up)
    39
    
    Door Switches
    39
    
    Earthing Switch (Q9 in Frame Size 2×R8I and Up)
    39
    
    Main Switch-Disconnector (Q1 in Frame Size R6 to R8I)
    39
    
    Other Door Switches
    39
    
    Control Panel
    40
    
    To Control the Inverter Unit
    40
    
    To Control the Supply Unit
    40
    
    Block Diagram: Reference Select
    41
    
    Fieldbus Control of the Line-Side Converter
    41
  - Type Code
    42
    
    Frame Sizes R6, R7I and R8I
    42
    
    Frame Sizes 2×R8I to 6×R8I
    43
- Mechanical Installation
  
  47
  - What this Chapter Contains
    47
  - General
    47
  - Required Tools
    47
  - Moving the Unit
    48
    
    By Crane
    48
    
    By Fork-Lift or Pallet Truck
    49
    
    Laying the Unit on Its Back
    49
    
    On Rollers
    49
    
    Final Placement of the Unit
    50
  - Before Installation
    51
    
    Delivery Check
    51
  - Installation Procedure
    52
  - Fastening the Cabinet to the Floor (Non-Marine Units)
    53
    
    Clamping
    53
    
    Holes Inside the Cabinet
    54
  - Fastening the Unit to the Floor and Wall (Marine Units)
    55
  - Joining the Shipping Splits
    56
    
    Procedure
    56
    
    Connecting the DC Busbars and the PE Busbar
    57
    
    DC Busbars
    58
    
    PE Busbar
    58
  - Miscellaneous
    59
    
    Cable Conduit in the Floor below the Cabinet
    59
    
    Cooling Air Intake through Bottom of Cabinet
    60
    
    Example
    60
    
    Electric Welding
    61
- Planning the Electrical Installation
  
  63
- Electrical Installation
  
  81
  - What this Chapter Contains
    81
  - Option Coding
    81
  - Before Installation
    82
    
    Checking the Insulation of the Assembly
    82
    
    Drive
    82
    
    EMC Filter +E202
    82
    
    IT (Ungrounded) Systems
    82
    
    Motor and Motor Cable
    82
    
    Supply Cable
    82
    
    EMC Filter +E200
    83
    
    EMC Filter +E210
    83
  - Input Power Connection - Frame R6
    84
    
    Connection Diagram
    84
    
    Connection Procedure
    84
  - Input Power Connection - Frame R7I
    85
    
    Connection Diagram
    85
    
    Connection Procedure
    85
  - Input Power Connection - Frame R8I
    86
    
    Connection Diagram
    86
    
    Connection Procedure
    86
  - Input Power Connection - Frame 2×R8I and up
    87
    
    Connection Diagram
    87
    
    Connection Procedure
    87
  - Grounding of Shielded Single-Core Input Cables
    88
  - Motor Connection - Frame R6
    88
    
    Connection Diagram
    88
    
    Connection Procedure
    88
  - Motor Connection - Frame R7I
    89
    
    Connection Diagram
    89
    
    Connection Procedure
    89
  - Motor Connection - Frame R8I Units Without Option +E202 or +H359
    90
    
    Connection Diagram
    90
    
    Connection Procedure
    90
  - Motor Connection - Frame R8I with Option +E202 but Without +H359
    91
    
    Connection Diagram
    91
    
    Connection Procedure
    91
    
    Output Busbars
    91
  - Motor Connection - Units with Common Motor Terminal Cubicle (+H359)
    93
    
    Connection Diagram
    93
    
    Connection Procedure
    93
  - Motor Connection - Frame 2×R8I and up Without Common Motor Terminal Cubicle
    94
    
    Connection Diagram
    94
    
    Output Busbars
    94
    
    Connection Procedure
    95
  - Control Connections
    96
    
    Connection Procedure
    96
    
    Drive Control Connections
    96
    
    Supply Unit Control Connections
    96
  - Installation of Optional Modules and PC
    98
    
    Cabling of I/O and Fieldbus Modules
    98
    
    Cabling of Pulse Encoder Interface Module
    98
    
    Fibre Optic Links
    98
  - Tap Settings of the Auxiliary Voltage Transformer (Frame R8I and Up)
    99
- Motor Control and I/O Board (RMIO)
  
  101
  - What this Chapter Contains
    101
  - To Which Products this Chapter Applies
    101
  - Note on Cabinet-Installed ACS800 Drives
    101
  - Note on Terminal Labelling
    101
    
    External Control Connections (Non-US)
    102
    
    External Control Connections (US)
    103
  - RMIO Board Specifications
    104
    
    Analogue Inputs
    104
    
    Analogue Outputs
    104
    
    Auxiliary Power Output
    104
    
    Constant Voltage Output
    104
    
    Digital Inputs
    104
    
    24 V DC Power Input
    105
    
    DDCS Fibre Optic Link
    105
    
    Relay Outputs
    105
- Installation Checklist and Start-Up
  
  107
- Maintenance
  
  115
- Fault Tracing
  
  133
  - Faults and Warnings Displayed by the CDP-312R Control Panel
    133
    
    Conflicting ID Numbers
    133
    
    Warning/Fault Message from Unit Not Being Monitored by Control Panel
    133
  - Leds of the Drive
    134
- Technical Data
  
  135
  - What this Chapter Contains
    135
  - IEC Ratings
    135
    
    Derating
    136
    
    Symbols
    136
    
    Altitude Derating
    137
    
    Temperature Derating
    137
  - NEMA Ratings
    138
    
    Symbols
    139
  - ACS800-17 Frame Sizes and Power Module Types
    139
  - AC Fuses
    140
  - DC Fuses
    142
  - Input Power Connection
    143
  - Motor Connection
    145
  - Efficiency
    148
  - Cooling
    148
  - Degrees of Protection
    148
  - Ambient Conditions
    148
  - Materials
    149
  - Tightening Torques for Power Connections
    150
  - Applicable Standards
    150
  - CE Marking
    151
    
    Compliance with the European EMC Directive
    151
    
    Compliance with the European Low Voltage Directive
    151
    
    Compliance with the European Machinery Directive
    151
    
    Declaration of Conformity
    152
  - Compliance with en 61800-3:2004
    154
    
    Category C2
    154
    
    Category C3
    154
    
    Definitions
    154
    
    C-Tick" Marking
    155
    
    Category C4
    155
  - What this Chapter Contains
    157
  - Cabinet Line-Ups
    157
    
    R7I
    157
    
    R8I
    158
    
    4×R8I
    159
  - Frame R6
    160
  - Frame R7I
    162
  - Frame R7I with +E202/+E205/+H359
    167
  - Frame R7I, Marine Construction (+C121)
    175
  - Frame R8I
    178
  - Frame R8I with +E202/+H359
    184
  - Frame 2×R8I
    186
  - Frame 3×R8I
    196
  - Frame 4×R8I
    202
  - Frame 5×R8I
    208
  - Frame 6×R8I
    220
  - Product and Service Inquiries
    235
  - Product Training
    235
  - Providing Feedback on ABB Drives Manuals
    235
  - Document Library on the Internet
    235

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