ABB ACS280-04LC-048A-2 Manuals

Manuals and User Guides for ABB ACS280-04LC-048A-2. We have 1 ABB ACS280-04LC-048A-2 manual available for free PDF download: Hardware Manual

ABB ACS280-04LC-048A-2 Hardware Manual (84 pages)

Brand: ABB | Category: Servo Drives | Size: 3 MB

Table of Contents
5
Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
General Safety in Installation, Start-Up and Maintenance
9
Electrical Safety in Installation, Start-Up and Maintenance
11
Electrical Safety Precautions
11
Additional Instructions and Notes
12
Printed Circuit Boards
12
Grounding
12
General Safety in Operation
13
Additional Instructions for Permanent Magnet Motor Drives
14
Safety in Installation, Start-Up, Maintenance
14
Safety in Operation
14
Introduction to the Manual
15
Contents of this Chapter
15
Applicability
15
Target Audience
15
Purpose of the Manual
15
Categorization by Frame Size
15
Quick Installation and Commissioning Flowchart
15
Terms and Abbreviations
17
Related Documents
17
Manuals on Internet
18
Operation Principle and Hardware Description
19
Contents of this Chapter
19
Operation Principle
19
Simplified Main Circuit Diagram
19
Layout
20
Frame Sizes R1
20
Control Connections
20
Control Panel Options
20
Drive Labels
21
Type Designation Label
21
Type Designation Key
22
Control Panel
22
Mechanical Installation
23
Contents of this Chapter
23
Installation Alternatives
23
Examining the Installation Site
23
Required Tools
24
Unpacking the Delivery
25
Installing the Drive
26
Guidelines for Planning the Electrical Installation
27
Contents of this Chapter
27
Limitation of Liability
27
North America
27
Selecting the Main Supply Disconnecting Device
27
Selecting the Main Contactor
28
Checking the Compatibility of the Motor and Drive
28
Selecting the Power Cables
28
General Guidelines
28
Typical Power Cable Sizes
29
Power Cable Types
29
Preferred Power Cable Types
29
Alternate Power Cable Types
29
Not Allowed Power Cable Types
30
Additional Guidelines - North America
30
Metal Conduit
31
Power Cable Shield
31
Grounding
32
Selecting the Control Cables
32
Shielding
32
Signals in Separate Cables
33
Signals that Can be Run in the same Cable
33
Relay Cable
33
Control Panel to Drive Cable
33
PC Tool Cable
33
Selecting the Control Cables
33
Shielding
33
Signals in Separate Cables
34
Signals that Can be Run in the same Cable
34
Relay Cable
34
Control Panel to Drive Cable
34
PC Tool Cable
34
Routing the Cables
34
General Guidelines - IEC
34
General Guidelines - North America
35
The Motor Cable
36
Separate Control Cable Ducts
36
Implementing Short-Circuit and Thermal Overload Protection
37
Protecting the Drive and Input Power Cable in Short-Circuits
37
Protecting the Motor and Motor Cable in Short-Circuits
37
Protecting the Drive, and the Input Power and Motor Cables against Thermal Overload
37
Protecting the Motor against Thermal Overload
37
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
38
Implementing Motor Temperature Sensor Connection
38
Protecting the Drive against Ground Faults
39
Residual Current Device Compatibility
39
Implementing the Emergency Stop Function
39
Implementing the Safe Torque off Function
39
Using a Safety Switch between the Drive and the Motor
39
Implementing the Control of a Contactor between Drive and Motor
39
Protecting the Contacts of Relay Outputs
40
Electrical Installation
41
Contents of this Chapter
41
Warnings
41
Grounding System Compatibility Check
41
EMC Filter
41
When to Disconnect the EMC Filter
42
Identifying the Grounding System of the Electrical Power Network
43
Connecting the Power Cables
44
Connection Diagram
44
Connection Procedure
44
Connecting the Control Cables
45
Full Configuration of the I/O Wire Harnesses
45
Control Cable Connection Procedure
46
Installation Checklist
47
Contents of this Chapter
47
Checklist
47
Maintenance
49
Contents of this Chapter
49
Maintenance Intervals
49
Description of Symbols
49
Recommended Maintenance Intervals after Start-Up
49
Technical Data
51
Contents of this Chapter
51
Ratings
51
IEC Ratings
51
Definitions
52
Sizing
52
Output Derating
52
Altitude Derating
53
Switching Frequency Derating
53
Fuses
53
Gg Fuses (IEC)
54
Gr or Ar -Type Fuses (IEC)
54
Dimensions and Weights
55
Free Space Requirements
56
Losses, Cooling Data and Noise
56
Terminal Data for the Power Cables
57
Typical Power Cable Sizes
57
Terminal Data for the Control Cables
58
Electrical Power Network Specification
58
Motor Connection Data
58
Motor Cable Length
58
Operational Functionality and Motor Cable Length
58
EMC Compatibility and Motor Cable Length
59
Control Connection Data
59
Energy Efficiency Data (Ecodesign)
60
Degrees of Protection
60
Ambient Conditions
60
Materials
61
Disposal
61
Applicable Standards
62
Markings
62
Compliance with en 61800-3
63
Definitions
63
Category C1
63
Category C2
63
Category C3
63
Category C4
64
Compliance with the European Machinery Directive
65
Disclaimers
65
Generic Disclaimer
65
Cyber Security Disclaimer
65
Dimension Drawings
67
Contents of this Chapter
67
Frame R1
68
The Safe Torque off Function
69
Contents of this Chapter
69
Description
69
Chinery (Safety) Regulations
70
Wiring
71
Activation Switch
71
Cable Types and Lengths
71
Grounding of Protective Shields
71
Operation Principle
72
Start-Up Including Validation Test
73
Competence
73
Validation Test Reports
73
Validation Test Procedure
73
Use
75
Maintenance
76
Competence
76
Fault Tracing
77
Safety Data
78
Terms and Abbreviations
80
TÜV Certificate
81
Further Information
83

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ABB ACS280-04LC-048A-2 Hardware Manual (84 pages)

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