User Manuals: ABB ACQ80-04-075kW-4 AC Drive

Manuals and User Guides for ABB ACQ80-04-075kW-4 AC Drive. We have 1 ABB ACQ80-04-075kW-4 AC Drive manual available for free PDF download: Hardware Manual

ABB ACQ80-04-075kW-4 Hardware Manual

ABB ACQ80-04-075kW-4 Hardware Manual (170 pages)

Brand: ABB | Category: Controller | Size: 48 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

11
2 Introduction to the Manual

19
- Contents of this Chapter
  19
- Applicability
  19
- Target Audience
  19
- Purpose of the Manual
  19
- Categorization by Frame (Size)
  19
- Quick Installation and Commissioning Flowchart
  20
- Terms and Abbreviations
  21
- Related Documents
  22
3 Operation Principle and Hardware Description

25
- Contents of this Chapter
  25
- Operation Principle
  25
- Layout
  26
  - Frames R0
    26
  - Frame Size R3
    28
  - Frame R4
    29
- Overview of Power and Control Connections
  29
- Control Panel
  33
- Type Designation Label
  34
  - Locations of the Labels on the Drive
    35
- Type Designation Key
  36
4 Mechanical Installation

39
5 Planning the Electrical Installation

51
6 Electrical Installation

65
- Contents of this Chapter
  65
- Warnings
  65
- Required Tools
  65
- Checking the Insulation of the Assembly
  65
- Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems
  66
  - EMC Filter
    66
  - Ground-To-Phase Varistor
    67
  - Frames R0
    67
  - Frames R4
    68
- Connecting the Power Cables
  70
  - Connection Diagram
    70
  - Connection Procedure: Frames R0
    72
    
    Motor Cable
    72
    
    Input Power Cable
    73
    
    Finalization
    74
  - Connection Procedure, Frames R3
    76
    
    Motor Cable
    76
    
    Note
    77
    
    Input Power Cable
    77
    
    Finalization
    78
  - Connection Procedure, Frames R5
    80
    
    Motor Cable
    80
    
    Input Power Cable
    81
- DC Connection
  84
- Connecting the Control Cables
  84
- Default Control Connections of ABB Standard Macro
  85
  - Connection Diagram
    85
    
    Terminal Sizes
    85
    
    Notes
    86
- Switches
  86
- PNP Configuration for Digital Inputs
  86
- NPN Configuration for Digital Inputs
  87
- Connection for Obtaining 0
  87
- Connection Examples of Two-Wire and Three-Wire Sensors
  88
- DI5 as Frequency Input
  89
- AI1 and AI2 as Pt100 Sensor Inputs (X1)
  89
- Safe Torque off (X4)
  89
- Control Cable Connection Procedure R0
  90
  - R0...R2
    91
  - R3...R5
    92
- Option Modules
  93
  - To Install a Front Option
    93
  - R6...R8
    93
    
    Front Option Slot
    94
  - To Remove a Front Option
    95
  - Wiring the Modules
    95
- Reinstalling Covers
  95
- Connecting a PC
  96
7 Installation Checklist of the Drive

99
- Contents of this Chapter
  99
- Checklist
  99
8 Maintenance and Hardware Diagnostics

101
- Contents of this Chapter
  101
- Maintenance Intervals
  101
- Heatsink
  103
- Fans
  103
- Capacitors
  107
  - Reforming the Capacitors
    107
- Control Panel
  107
  - Cleaning the Control Panel
    107
  - Replacing the Battery in the Control Panel
    107
- Leds
  108
  - Drive Leds (R3~R8)
    108
  - Control Panel Leds
    108
9 Technical Data

111
- Contents of this Chapter
  111
- Ratings
  111
  - IEC Ratings
    111
  - Definitions
    112
  - Sizing
    112
- Derating
  113
  - Ambient Temperature Derating, IP20
    113
  - Switching Frequency Derating
    114
  - Altitude Derating
    115
- Fuses (IEC)
  115
  - Ur and Ar Fuse
    115
  - Gg Fuses
    116
  - Gr Fuses
    117
  - DC Fuses
    118
- Circuit Breakers
  119
- Dimensions, Weights and Free Space Requirements
  120
- Standard Frame Size (R0-R8)
  120
- Thermal Losses, Cooling Data and Noise
  121
- Terminal and Lead-Through Data for the Power Cables
  122
- Terminal and Lead-Through Data for the Control Cables
  123
- Electrical Power Network Specification
  124
- Motor Connection Data
  124
  - EMC Compatibility and Motor Cable Length
    125
- Control Connection Data
  126
- Auxiliary Circuit Power Consumption
  130
- Efficiency
  131
- Degree of Protection
  131
- Ambient Conditions
  131
  - For R0
    131
  - For R3
    132
- Materials
  133
- Applicable Standards
  133
- CE Marking
  134
  - Compliance with the European EMC Directive
    134
  - Compliance with the European ROHS II Directive 2011/65/EU
    134
- Compliance with the en 61800-3:2004 + A1:2012
  134
  - Definitions
    134
  - Category C1
    135
  - Category C2
    135
  - Category C3
    135
  - Category C4
    136
10 Dimension Drawings

137
- Contents of this Chapter
  137
- Frame R0, IP20
  138
- Frame R1, IP20
  139
- Frame R3, IP20
  140
- Frame R4, IP20
  141
- Frame R5, IP20
  142
- Frame R6, IP20
  143
- Frame R7, IP20
  144
- Frame R8, IP20
  145
11 The Safe Torque off Function

147
- Contents of this Chapter
  147
- Description
  147
  - Compliance with the European Machinery Directive
    148
- Wiring
  149
  - Connection Principle (R0
    149
    
    Connection with Internal Power Supply
    149
    
    Connection with External Power Supply
    149
  - Wiring Examples (R0
    150
    
    Wiring with Internal Power Supply
    150
    
    Wiring with External Power Supply
    150
  - Connection Principle (R3
    151
    
    Connection with Internal Power Supply
    151
    
    Connection with External Power Supply
    151
  - Wiring Examples (R3
    152
    
    Wiring with Internal Power Supply
    152
    
    Wiring with External Power Supply
    152
  - Activation Switch
    152
  - Cable Types and Lengths
    153
  - Grounding of Protective Shields
    153
- Operation Principle
  154
- Start-Up Including Acceptance Test
  155
  - Competence
    155
  - Acceptance Test Reports
    155
  - Acceptance Test Procedure
    155
- Use
  157
- Maintenance
  158
  - Competence
    158
- Fault Tracing
  159
- Safety Data
  160
  - Abbreviations
    161
12 BIO-01 I/O Extension Module

163
- Contents of this Chapter
  163
- Safety Instructions
  163
- BIO-01 Product Overview
  163
  - Layout
    164
- Mechanical Installation
  164
- Electrical Installation
  165
- Start-Up
  166
- Technical Data
  166
  - Control Connection Data
    166
  - Dimensions
    167
- Further Information
  169

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